Chrysler recalls vehicles with defective software

Auburn Hills, Mich. – March 21, 2017 – Fiat Chrysler has recalled more than 25,000 vehicles with incorrectly calibrated software. The recall affects Fiat 500L compact cars produced between March 6, 2013 and Oct. 21, 2014, according to documentation filed with the National Highway Transportation Safety Administration.

The Defect

Models named in the recall are equipped with incorrectly calibrated powertrain control module software, which has been shown to limit engine capabilities. Drivers have experienced instances in which their vehicles will only idle even when the accelerator is fully engaged. Many have been able to regain normal operation after depressing and then releasing the gas pedal, but this can make it difficult to maintain consistent speeds when navigating roadways. This can increase the likelihood of an accident, though no crashes or injuries have yet been connected to this defect.

Timeline of Events

  • On June 14, 2014, engineers at Fiat Chrysler discovered the issue after updating the PCM software on newly produced 500L models, according to the NHTSA. Roughly one month later, the automaker initiated an investigation and ultimately correlated the problem to faulty accelerator calibration. In September, production staff implemented new gas pedal assemblies to improve accelerator calibration.
  • On Dec. 2, 2016, Fiat Chrysler received a field report that indicated diminished drivability among 500L models. The car company launched an investigation and reviewed the performance data included in the field report. Seven days later, engineers determined that accelerator calibration was once again to blame. On Dec. 14, engineers developed revised calibration standards, which were finally published Feb. 6, 2017.
  • On Feb. 10, Fiat Chrysler’s Technical Service Organization issued a service bulletin outlining proposed PCM software updates for 500L models. The car company’s Vehicle Safety and Regulatory Compliance group reviewed the draft document and outlined risk factors associated with the vehicle, including delayed throttle response and vehicle hesitation. Six days later, the VSRC launched an investigation into the 500L, and after an initial data review upgraded the inquiry Feb. 21.
  • On March 2, VSRC notified the Fiat Chrysler home office in Italy and continued to review field reports and other data. By March 6, the group had seen 35 warranty claims, 16 computerized accident reports and 13 field reports related to the defect. On March 9, Fiat Chrysler connected with NHTSA to review the investigation. On March 16, the car maker decided to initiate a voluntary safety recall.

The Solution

Fiat Chrysler is expected to request that dealers update the PCM software on affected models. The car company will reimburse owners for the repair. However, owners must submit service receipts or alternative proof of payment following the update. Both owners and dealers will receive official notifications May 5, 2017.

MotorSafety.orgChrysler recalls vehicles with defective software

Software flaw in electric cars leads to further Fiat Chrysler recall

Detroit, MI — June 22, 2015 — A total of more than 9,000 electric vehicles from Fiat Chrysler have now reportedly been affected by a recall involving electric cars. Earlier this year, the manufacturer took action to address a systems problem that may affect the transmission functionality of Fiat 500 Battery Effective Vehicles (BEV). Transport Evolved reports that the company is expanding the original recall, the inaction of which will take effect “on or around” this upcoming July 5.

Fiat Chrysler has issued similar recalls since the car was first produced in 2013, the source notes. The fault itself traces back to an inconsistency within the vehicles’ speed monitor, which could go unnoticed until too late.

The source cites the official Safety Recall Report from the National Highway Traffic Safety Administration (NHTSA), which says the Elective Vehicle Control Unit in some cars may shift into neutral unexpectedly, posing a risk of a crash.

As this document further elaborates, the problem was investigated this April, with errors attributed to flaws within vehicle software.
“Due to software updates, the internal vehicle speed monitor was incorrectly changed to ‘mph’ from ‘kph’ while the System Torque Monitoring Ring (‘STMR’) was not,” the report states. “This created a math error and a subsequent trouble fault code error state due to implausible torque readings.”

The manufacturer’s remedy will include both the voluntary recall and update to software in the affected vehicle systems. A planned dealer notification is scheduled for June 27, and owners will be notified soon.
Ensuring an effective recall, especially one that includes more vehicles than originally planned, lays out a path for dealers and owners to follow as potentially hazardous features are corrected and consumers kept safe, no matter how long the entire process ends up taking.

MotorSafety.orgSoftware flaw in electric cars leads to further Fiat Chrysler recall