Auburn Hills, Mich. – Oct. 24, 2017 – Maserati North America has recalled more than 430 vehicles possibly produced with defective fuel pump resistors, according to a company defect report. The campaign affects 2015-2017 Maserati Quattroporte luxury sports sedans with eight-valve engines. The Italian automaker suspects 100 percent of the models referenced in this action contain defective parts.
The vehicles involved in this recall contain low-pressure fuel pump resistors that could fail unexpectedly due to cycle time and temperature fatigue. In the event that failure occurs, the fuel pump ceases operation and the engine stalls. This poses a serious threat to occupants, as sudden fuel pump failure can increase the likelihood of an accident. That said, Maserati has not received reports linking the defect to any accidents or injuries.
Timeline of Events
On July 11, 2017, a Japanese parts provider responsible for supporting Maserati production operations informed the car company that local government officials had conducted a vehicle warranty claims audit and found that 11 Quattroporte had filed reports detailing instances of fuel pump resistor failure. Maserati immediately launched an internal investigation into the claims. Engineers conducted a global claims analysis and found that 119 additional owners had filed similar reports worldwide. Most of the vehicles mentioned in these documents experienced fuel pump resistor failure at the 19,500-mile mark.
In late July, the car company conducted a parts analysis on the defective fuel pump resistors and found that high temperature and current flow were the root causes of failure. The fixtures were designed to handle a maximum current of 15 amps and at a temperature of 1,112 degrees Fahrenheit. Those installed in the vehicles referenced in the reports routinely experienced current flows of 14 amps, combined with temperatures exceeding 2,000 degrees Fahrenheit.
After reviewing this and other data, Maserati quality and safety personnel decided to conduct a voluntary recall Sept. 22.
The car company will direct dealers to replace the fuel pump resistors in affected models free of charge, according to a recall acknowledgment document from the NHTSA. Maserati plans to notify both dealers and owners of the action Nov. 13, 2017. Those in need of more immediate assistance can contact Maserati customer service representatives at (201) 510-2369. Callers should use the internal recall identification number 359. Owners can also reach out the NHTSA directly using its Vehicle Safety Hotline at (888) 327-4236.