US government investigates Stellantis over stalling PHEV minivans

Auburn Hills, MI July 31, 2022 – The U.S. government auto safety regulator is investigating incidents with Stellantis (NYSE:STLA) PHEV minivans that may stall while driving, even at highway speeds, increasing the risk of a crash and injury. 

If this investigation leads to a recall, it could affect an estimated 21,348 minivans, including the following: 

  • 2019 – 2021 Chrysler Pacifica  
  • 2019 – 2020 Chrysler Pacifica Hybrid

Investigation summary  

The regulator, the National Highway Traffic Safety Administration (NHTSA), opened an investigation on July 22, 2022, following 40 complaints about vehicles stalling while in motion

According to the complaints, the PHEV minivans would lose power while traveling at speeds higher than 25 miles per hour (mph). In some cases, a charging system failure message would appear on the dashboard. Based on initial findings, the malfunction was related to a transmission issue.

Risks

If a vehicle stalls while driving, it could be hit from behind by oncoming traffic, especially on the highway. In addition, it may be difficult for passengers to get out of the vehicle safely in such situations.   

Other Chrysler Pacifica recalls 

Earlier this year, in February, Chrysler Plug-In hybrid vehicles were recalled over a fire risk, with vehicles suddenly bursting into flames. Apart from that, there was another fire-related recall affecting these minivans in June 2020.  

Is your vehicle part of a recall?

This investigation into the Chrysler stalling issue may eventually lead to a recall, possibly affecting over 20,000 minivans. To do a Chrysler recall check for your vehicle, use MotorSafety’s free vehicle lookup tool.

Bojan PopicUS government investigates Stellantis over stalling PHEV minivans

Chrysler Recalls 2017 – 2019 Pacifica Vehicles With Battery Issue

January 3, 2022 Update – Chrysler has remedied issues with 171,465 models of the 2017-2019 Chrysler Pacifica dealing with ground connection issues. Additionally, 1,152 of these models have been categorized as unreachable and 1,187 have been removed from the recall. Three groups of Chrysler Pacifica models were remedied in 2019, and Three more were remedied in 2020 due to Engine Stall or Loss of Power Steering Assist caused by these ground connection failures.

Laguna Hills, CA – May 18, 2019 – Chrysler is recalling certain 2017 – 2019 Pacifica vehicles equipped with stop/start systems. A loose battery to ground connection may lead to an occasional loss of power steering assist as well as intermittent stalling.

If this happens, there is a greater chance of a crash. As many as 198,731 vehicles could be affected by this problem. It’s not the first time that these 2017 Chrysler Pacifica have had problems with defective batteries.

The defect

According to the National Highway Traffic Safety Administration report on this issue, the affected vehicles could have a loose connection between battery and ground, which may cause the driver to lose power steering or even experience stalling of the vehicle.

Either of these situations could result in a crash that, added to reports of defective seat belts found on 2017 and 2018 Chrysler Pacifica models, could result in even more serious accidents.

Timeline of events

Chrysler’s Vehicle Safety and Regulatory Compliance office received field study reports January 23, 2019 of 14 vehicles experiencing power steering problems potentially caused by loose ground connections. A similar issue to the 2019 recall when over 150,000 Chrysler RAM 1500 DT vehicles had ground connection issues due to manufacturing faults.

Chrysler began investigating the issue between February and March, examining field and warranty data.

The automaker’s engineering and manufacturing experts determined in April that the wire harness manufacturing process may have deposited sealer on the harness tab, leading to an accumulation that could eventually cause a loss of clamp load over a period of time.

When that happens, intermittent electrical connection could result.

As of April 26, Chrysler had received several complaints and field reports concerning this issue, but said that it was unaware of any related accidents or injuries.

Consequently, the automaker’s Vehicle Regulations Committee decided May 2 to launch a voluntary safety recall of the affected vehicles.

The solution

The recall is expected to begin June 28, 2019. Chrysler will notify owners, informing them to take their vehicles to the nearest dealership, so that dealers can inspect battery ground surfaces, clean contacts as required and correctly reassemble the ground connection, at no cost to owners.

The NHTSA Campaign Number for this recall is 19V348000.

Is your vehicle part of this recall?

Over 195,000 vehicles are included in this Chrysler recall. To see if your car is one of them, use MotorSafety’s free vehicle recall lookup tool.

Sean ReyesChrysler Recalls 2017 – 2019 Pacifica Vehicles With Battery Issue