Kia issues second recall for Niro hybrids over fire risk

Kia issues second recall for Niro hybrids over fire risk

November 22, 2022 Bojan Popic

Irvine, CA – November 22, 2022 – Kia (OTCMKTS:KIMTF) is recalling 27,030 2017-2018 Kia Niro hybrid vehicles whose electric systems may overheat. This may, in extreme cases, result in a vehicle fire, increasing the risk of a crash and injury. 

This is the second recall for the same issue that comes on the back of five fires and the latest in the long string of both Kia and sister company Hyundai vehicles fire recalls. Vehicles repaired under the previous recall in 2018 will need to have the new remedy implemented.

Recall summary  

Listed vehicles have a series of relays, or switches, under their rear seats which are part of these cars’ electrical systems. The system is collectively called the power relay and contains an element called the main relay due to the important role it plays.

Due to the poor electrical connection, this particular relay may overheat and damage the seat cushion above it. In extreme cases, this may even lead to a vehicle fire. 

Recall risks

As described in previous similar recalls, a fire that occurs while driving is a serious safety concern with a wide range of potential hazards. 

Background of the recall

These vehicles were recalled in 2018 for the same issue and were supposed to received new relays to correct it. However, following several localized fires, the manufacturer discovered that at least some of the cars did not receive the remedy, which prompted another recall.

Warning signs

An overheating main relay may trigger a hybrid system warning sign on the dashboard or prevent the vehicle from being started. 

Other Kia recalls

Kia and their parent company, Hyundai, have been dealing with potential vehicle fires for some time now. The latest in the steak of fiery recalls, which happened just a few days ago, was caused by overheating ABS modules. 

These ongoing issues also caught the U.S. government auto safety regulator’s attention, which is currently investigating whether the current remedies are sufficient to address the fire risk. 

There are no other recent Kia Niro recalls aside from this one.

The repair

To fix these Kia electrical issues, dealers will inspect the power relay assembly for traces of damage caused by overheating. If present, the whole assembly will be replaced with a new one. Otherwise, dealers will replace the original main relay, if still present, with an updated one, made by Panasonic. 

The repair is free of charge, and the owners should be notified on January 9, 2023.

Is your vehicle part of this recall?

Almost 30,000 hybrid Kia vehicles are affected by this Kia fire risk recall. To do a Kia recall check and see if yours is one of them,  use MotorSafety’s free vehicle lookup tool.

Bojan PopicKia issues second recall for Niro hybrids over fire risk
Kia issues second recall for older Sportage SUVs over fire risk

Kia issues second recall for older Sportage SUVs over fire risk

November 4, 2022 Bojan Popic

Irvine, CA – November 4, 2022 – Kia (OTCMKTS:KIMTF) is once again recalling 71,704 2008 and 2009 Kia Sportage compact SUVs due to the risk of these vehicles catching fire while driving or parked.

These cars were previously repaired for the same problem in 2016 but caught fire several times since, prompting the manufacturer to issue another recall. This is the latest chapter in the Kia and Hyundai fire-related saga.

Recall summary

The vehicles in question may experience an “engine compartment fire originating from around the Hydraulic Electronic Control Unit (HECU)”, which is part of the anti-lock brake system, or ABS module.

The exact cause of the fire is currently under investigation. However, in at least one case, the vehicle that caught fire had “corroded wiring near connector and foreign substances/corrosion on printed circuit board (PCB),” which is a “medium” used to host the car’s “electronic components.”

Background of the recall

The same vehicles were repaired in 2016 due an electrical short within HECU caused by corrosion from an “improperly sealed” HECU cover. Dealers addressed the problem by inspecting the modules and replacing them if any traces of corrosion were present. 

But it appears that the repair may not have been sufficient, given that the current recall comes on the heels of 8 fires and 15 “melting” incidents that occurred in cars post-repair.

Recall risks

Risks with vehicle fires are well documented here and in previous similar recalls, such as this Hyundai fire issue from August 2022. 

Warning signs

If the HECU module overheats or catches fire, the ABS warning light on the dashboard may illuminate. Apart from that, the driver or occupants may notice the smell of burning or observe smoke.

Safety tips

Kia advises owners to park outdoors and away from buildings or other vehicles until the problem has been resolved. For tips on what to do in the even of fire, please visit the following article about yet another Kia fire recall.

Other Kia Sportage recalls

These fire issues are not the only problem that has been troubling the Korean manufacturer lately. Just a few days ago, they had to recall a batch of brand-new Kia Sportages that might catch fire. 

Vehicle fires are a problem that Kia and its sister company, Hyundai, have been tackling for some time now. These issues have been recapped in this article. 

The repair

At this time, the manufacturer is working on a solution for this Kia fire risk issue. Once available, the final repair will be free of charge. 

Vehicle owners will receive notification about the current issue on or around December 22, 2022. 

Is your vehicle part of this recall?

More than 70,000 SUVs are being recalled over this Kia engine fire risk. To do a Kia recall check and see if yours is one of them, use MotorSafety’s free vehicle lookup tool. 

Bojan PopicKia issues second recall for older Sportage SUVs over fire risk
KIA recalls SUVs that may stall or burst into flames

KIA recalls SUVs that may stall or burst into flames

October 18, 2022 Bojan Popic

Irvine, CA – October 18, 2022 – Kia (OTCMKTS:KIMTF) is recalling 19,701 2023 Kia Sportage SUVs with an electrical issue that may cause them to stall or even catch fire. This can happen while driving, increasing the risk of crash and injury. 

Recall summary  

The electrical power for a vehicle while it’s running is generated by an alternator. It is connected to the car’s battery with a wire cable, whose connector is held in place with a nut. On affected SUVs, this nut may not have been tightened up sufficiently during assembly. 

As such, the nut could become loose and cause a loss of electrical conductivity. This cuts the power supply to the vehicle, causing it to stall. In addition, loose electrical contact may create sparks, which can cause a fire inside the engine compartment.  

The component causing this recall is the alternator assembly, with part number 37300-2SGD1. 

Recall risks

A stalled vehicle can get hit by oncoming traffic, especially if this happens at high speeds. In addition, potential hazards caused by a fire while driving range from failure to stop and evacuate the car in time to being a threat to other motorists.

Warning signs 

Poor electrical connection at the alternator’s terminal will trigger the battery warning light on the dashboard. 

Other Kia recalls

There is an urgent Kia Sportage recall issued earlier this month due to the risk of the car tow hitch harness catching fire even if the car is parked. Owners are advised to park their vehicles away from structures. To see the full list of vehicles involved, please visit this page.

In addition to that, there are a number of other Kia fire recalls currently outstanding. See the overview of them here.

Repair

Dealers will check the nut and tighten it as necessary.  This repair is free of charge. 

Kia sent notifications to vehicle owners on September 23, 2022. 

Is your vehicle part of this recall?

This Kia fire risk issue is affecting almost 20,000 SUVs. To do a Kia recall check and see if yours is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicKIA recalls SUVs that may stall or burst into flames
Can your Kia or Hyundai vehicle catch on fire?

Can your Kia or Hyundai vehicle catch on fire?

October 12, 2022 Bojan Popic ,

Washington, D.C. – October 13, 2022 – The year of the Tiger is proving to be truly “fiery” for both Hyundai (OTCMKTS: HYMTF) and Kia (OTCMKTS:KIMTF). 

Both manufacturers are subject to an ongoing U.S government investigation that may affect as many as 3 million vehicles due to potential engine failures. In addition, over 1 million of additional makes are subject to unrelated recalls that may also result in a fire. 

Fires greatly increase the possibility of the car occupants – and potentially surrounding motorists  – getting seriously injured. Worse yet, they can occur even when the vehicle is parked or turned off, also upping the risk of property damage.

Read on to see if your vehicle is affected.

The investigation  

In January, the U.S government auto safety regulator, the National Highway Transportation Administration (NHTSA) opened the investigation over potential “inadequate remedies” that both manufacturers implemented for five fire-related recalls that took place as far back as 2017.

In addition to evaluating whether the remedies resolved the risk of fire, the regulator is also looking into whether vehicles that were not part of these recalls will need to be recalled again.

Some of the vehicles involved include:

  • 2013 Hyundai Elantra
  • 2012 Hyundai Santa Fe
  • 2017 Hyundai Tucson
  • 2013 – 2014 Santa Fe Sport
  • 2011 – 2014 Hyundai Sonata
  • 2011 – 2013 Hyundai Sonata Hybrid
  • 2016 – 2017 Hyundai Sonata Hybrid
  • 2015 – 2016 Hyundai Veloster
  • 2012 – 2015 Kia Forte

ABS module fires

In  February,  nearly half a million Hyundai and Kia SUVs had to be recalled due to defective ABS modules, which would overheat and burst into flames.

These recalls include the following vehicles: 

  • 2016 – 2018 Hyundai Santa Fe 
  • 2017 – 2018 Hyundai Santa Fe Sport
  • 2014 – 2015 Hyundai Tucson 
  • 2016 – 2018 Kia K900
  • 2014 – 2016 Kia Sportage
  • 2019 Hyundai Santa Fe XL

Fuel-leaking sedans 

Back in 2020, Hyundai and Kia recalled Sonata and Optima sedans over a fuel leak that could cause a fire. However, it appeared the remedy implemented on this occasion was not sufficient, forcing the manufacturers to recall these vehicles once more in February.

Over 73,000 2013 – 2014 Kia Optima sedans and 215,171 2013 – 2014 Hyundai Sonata sedans were affected.

Hybrids with overheating wiring 

In July 2022, Hyundai had to recall some of its Ioniq hybrids over a risk of a vehicle fire caused by overheating relays underneath the passenger seat. In total, more than 10,000 cars were affected by this Hyundai fire recall.  

The following vehicles were affected:

  • 2017 – 2018 Hyundai Ioniq Hybrid
  • 2017 – 2018 Hyundai Ioniq Plug-In Hybrid

Tow harness fire

In August, Hyundai and Kia had an issue with their SUVs potentially bursting into flames because of overheating tow hitch wiring. This caused more than 250,000 cars to be recalled. 

But the number of affected vehicles proved to be higher, resulting in an additional recall earlier in October.  The following vehicles were affected in the second round:

  • 2016 – 2022 Kia Sorento
  • 2021 – 2023 Kia Sorento Hybrid
  • 2022 – 2023 Kia Sorento Plug-In Hybrid (PHEV)
  • 2017 – 2022 Kia Sportage

Is your vehicle part of a recall?

Up to date, Hyundai and Kia fire recalls have affected roughly 4.4 million cars during 2022. To do a Hyundai recall check and see if yours is affected by any of them, use MotorSafety’s free vehicle lookup tool. You can do the same to carry out a Kia recall check. 

Bojan PopicCan your Kia or Hyundai vehicle catch on fire?
Kia issues second recall for tow hitch harness’ fire

Kia issues second recall for tow hitch harness’ fire

October 1, 2022 Bojan Popic

Irvine, CA – October 1, 2022 – Kia (OTCMKTS:KIMTF) is recalling 70,887 SUVs that may catch fire while driving or parked. This increases the risk of crash, injury or property damage.

This recall comes on the heels of another recent Kia recall for the same issue and includes the following models:

  • 2016 – 2022 Kia Sorento
  • 2021 – 2023 Kia Sorento Hybrid
  • 2022 – 2023 Kia Sorento Plug-In Hybrid (PHEV)
  • 2017 – 2022 Kia Sportage

Recall summary

This recall is very similar to the one from August, which affected certain Kia and Hyundai SUVs. Like in that previous recall, the issue is a defective tow hitch harness module. 

Due to moisture or “foreign material contamination”, the module’s circuit board can experience a short circuit, which can cause overheating or start a fire. Kia has reported at least three vehicle fires and 30 incidences of localized melting as a result of this issue.

The component causing this recall is the tow hitch harness with various part numbers depending on the model, including C6061 ADUS0, C6061 ADUSAQQK and D9061 ADUS6QQK. 

Recall risks

Vehicle fire carries several hazards. You can read more in the above-referenced  article about the earlier Kia and Hyundai fire recall. 

Safety tips

As with the previous recall, Kia advises owners to park their vehicles outside and away from structures until a remedy is available.

Other Kia recalls

Recent Kia Sorento recalls include one in June 2022 over exploding seat belt retractors. This issue has led to a U.S. government investigation that is currently underway.

In addition, some of the earlier Sorento and Sportage model-years are among the 3 million Kia and Hyundai vehicles at the center of another probe due to multiple non-crash related fires, as reported.

Repair

At this time, Kia is working on a solution and will inform vehicle owners when it becomes available. Once this happens, the repair will be free of charge. 

Notifications to vehicle owners will be sent between November 14, 2022, and November 18, 2022. 

Is your vehicle part of this recall?

More than 70,000 SUVs are being recalled over this Kia fire risk. To do a Kia recall check and see if yours is one of them, use MotorSafety’s free vehicle lookup tool. 

Bojan PopicKia issues second recall for tow hitch harness’ fire
2019 Kia Stinger recalled for mystery fire risk

2019 Kia Stinger recalled for mystery fire risk

October 26, 2020 Rebecca Rand

Pleasanton, CA – October 27, 2023 – Kia announced that 4,241 cars that were part of this recall were still in need of repair. To see if your car is one them, please use MotorSafety’s free vehicle lookup tool.

Pleasanton, CA – March 3, 2022 – Kia (OTCMKTS:KIMTF) has remedied issues with 19,276 luxury sports sedans including the 2019 Kia Stinger dealing with a risk of fire caused by a failure with the Anti-Lock Braking System (ABS). Additionally, 991 of these vehicles have been categorized as unreachable and 477 have been removed from the recall. One group of Kia models were remedied in 2020 and four groups were remedied in 2021 for this issue with the ABS Unit that may cause an engine compartment fire similar to a recall that affect several 2014-2015 Kia Sorento and 2013-2015 Kia Optima models in 2021.

Pleasanton, CA – August 28, 2020 – Kia (OTCMKTS:KIMTF) has announced a recall of 28,200 luxury sports sedans over concerns of an engine compartment fire, potentially caused by the anti-lock braking system (ABS). The recall includes all 2019 Kia Stingers equipped with 3.3L T-GDI engines.

The Hydraulic Electronic Control Unit (HECU) is an important component of the ABS that prevents the wheels of a car from locking and allows the car to maintain traction with the road.

Recall summary

In recalled cars, there is a risk that an engine compartment fire may occur where the HECU is located.  However, while the recall notice points to the ABS unit as the culprit of fire, other documents from the regulator National Highway Safety Administration (NHTSA) stop short from confirming that, instead listing the cause of the fire as “unknown.”

At least six Kia Stingers had caught fire before the manufacturer issued the recall.

Risks

Car fires kill over 300 people a year on average and injure over a thousand, according to the U.S. Fire Administration. Their report blames at least 20% of vehicle fires between 2009 and 2017 on equipment failures. As far as manufacturer Kia is concerned, there are many recalls caused by fire hazards. In 2021, several Kia Compact SUVs were recalled for fire risk due to electrical issues.

Warning signs

 Before the car catches fire, the driver may notice the following:

  • Tire pressure,  ABS  or the malfunction indicator lamp (MIL) warning lights come on
  • The car emits a “burning/melting odor”
  • Smoke appears from under the hood

What to do in the event of a fire

If you notice any of these conditions, stop your car someplace safe. If you suspect there is an actual fire under the hood, do not open it. Oxygen will rush in and feed the flames. Instead, get yourself and others away from the vehicle, at least 100 feet.

Call the fire department at 911 when you are in a secure location. Do not return to the vehicle for any reason.

The repair

Kia has yet to offer a repair for this recall. The automaker will be notifying owners by mail starting October 26, at which time it will lay out the next steps of the recall process.

Is your vehicle part of this recall?

Over 9,000 Kia Stingers are included in this recall. To see if your car is one of them, use MotorSafety’s vehicle identification number look up tool.

Rebecca Rand2019 Kia Stinger recalled for mystery fire risk
Kia Sedona minivans recalled for potential fire hazard

Kia Sedona minivans recalled for potential fire hazard

September 7, 2020 Ken Boyd

Pleasanton, CA – July 1, 2022 – Kia Motors America (OTC:KIMTF) has remedied issues with 4,078 2020 Kia Sedona that were dealing with electrical issues caused by an alternator failure. Additionally, 54 of these 2020 Kia Sedona have been deemed unreachable, and 20 have been removed from the recall. Two groups of these Kia Sedona models with alternator failures were remedied in 2020, four groups in 2021, and 1 group during the first quarter of 2022.

Pleasanton, CA – July 8, 2020 – Kia Motors America (OTC:KIMTF) has recalled 5,385 Kia Sedona vehicles because a  nut on the generator of the electrical power in the car was not sufficiently tightened during assembly. The nut may loosen over time, which creates an extreme risk of fire.  Affected vehicles include:

  • 2020 Kia Sedona

Recall summary  

In July, Kia announced that a nut on the alternator was not properly tightened when the car was in production. The alternator converts energy generated by the engine into electricity, which charges the vehicle’s battery and powers the electrical system. 

The nut in question maintains the electrical connection between the battery wire and the alternator terminal. If  it  is loose, a resulting electrical arc may cause a fire.

Risks 

A loose alternator terminal nut creates an extreme fire risk. In February of 2020, Kia received a customer complaint which alleged that a 2020 Sedona caught on fire. The manufacturer investigated and found that an alternator terminal nut was missing. Kia inspected a group of Sedona vehicles and determined that some terminal nuts were not properly tightened.

What to do in case of a fire

Car fires are extremely dangerous.  If your vehicle catches fire, here is what you should do:

  • Pull over to a safe location as soon as possible
  • Turn off the engine
  • Immediately get yourself and your family away from the vehicle
  • Call 911

If you think that there is a fire under the hood, do not open it to avoid feeding the fire oxygen.

The repair

To eliminate the risk of fire, the B+ alternator terminal nut must be inspected and tightened, if necessary. The update itself should take less than half a day.

There is no charge for this repair, and the recall is expected to start on August 14, 2020. 

Is your vehicle part of this recall?

Over 5,300 cars are included in this Kia recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydKia Sedona minivans recalled for potential fire hazard
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