Hyundai recalls more than 150,000 SUVs over risk of fire

Fountain Valley, CA – May 19, 2021 – Hyundai  (NASDAQ:HYMTF) is recalling 151,205 vehicles because of a short circuit risk within the anti-lock brake (ABS) system. The short circuit may result in a fire, increasing the risk of death and injury for the occupants of the vehicle.

The affected component is the ABS module, with part numbers that start with 58920. The recall includes certain 2013-2015 Hyundai Santa Fe Sport SUVs. 

Recall summary  

The ABS is a safety system that prevents wheels from locking up during braking, which gives the driver better control over the vehicle.  Due to a supplier error, a brake fluid leak can occur within the ABS, which can cause the unit to short circuit and lead to an engine fire. 

This may happen both when the vehicle is parked or while it is in motion.

Warning signs

The illumination of either the malfunction indicator light (MIL) or the ABS warning light can alert the driver to the electrical short within the unit. In the event of fire, the driver may smell something burning or see the  smoke coming from underneath the hood. 

Risks

A fire can be a serious safety concern if it happens while driving. Potential hazards range from failure to stop and evacuate the vehicle in time to being a threat to other drivers and their passengers. In addition, a burning vehicle may damage surrounding structures and vehicles. 

Safety tips

For safety tips – including where to park your vehicle before it is repaired, please see this recent Kia Sportage and Cadenza recall article.

If a fire breaks out during the journey, the driver and all occupants should follow these steps to get themselves to safety quickly.

Other Hyundai ABS recalls

This recall is a part of ongoing fire-related issues that both Kia and Hyundai vehicles are suffering from. Recently, Hyundai recalled nearly 180,000 Tucson SUVs and almost 95,000 of certain Genesis models over the similar fire risk caused by faulty ABS components.  Kia – which is part-owned by Hyundai and builds vehicles on its platform – recalled over 300,000 cars because of a risk of a fire inside the engine compartment caused by a defective ABS module

Separately, the 2013 Hyundai Santa Fe was among cars recalled in 2018 for a fuel leak that could lead to a fire.

The repair

To fix the issue, dealers will replace the ABS fuse with one that is less prone to shorting or potentially replace the whole ABS module. The repair is free and the recall is expected to begin on June 25.

Is your vehicle part of this recall?

Over 150,000 vehicles are included in this Hyundai Santa Fe recall. To do a Hyundai recall check, use MotorSafety’s free vehicle lookup tool.

Bojan PopicHyundai recalls more than 150,000 SUVs over risk of fire

Hyundai recalls Genesis cars that may catch fire

Fountain Valley, CA – April 26, 2021 – Hyundai Motor Company  (NASDAQ:HYMTF) has recalled 94,646 vehicles, due to a short circuit risk in the anti-lock brake system (ABS). The short circuit risk may cause a fire,  increasing the risk of a crash.

The component in question is the hydraulic controller for the ABS, with part numbers 58920-B1010, and 58920-B1110. The recall includes the following vehicles:

  • 2015 Hyundai Genesis
  • 2017 Hyundai Genesis
  • 2017 – 2020 Hyundai Genesis G80 

Recall summary  

The ABS module prevents the wheels from locking, which helps the driver maintain steering control when the brakes are applied. In recalled cars, the ABS module may short-circuit, resulting in an “engine compartment fire,” when the vehicle is parked or while driving.

A small number of Genesis G70 vehicles are being recalled for the same issue under a separate recall. Hyundai Genesis SUVs are not part of either recall.

Warning signs

For warning signs, please see our article about a recent Hyundai Kona recall for fire risk.

Risks

If an engine fire occurs, pull over, move all of the occupants away from the vehicle and call 911. For more information, see this article about a hybrid BMW recall

Safety tips

As in other fire-related recalls, you should park your vehicle “away from structures,” such as your home, other buildings or a garage until it is repaired.

Other Hyundai and Kia fire recalls

This recall is the latest in the long string of Hyundai and Kia fire-related recalls. In March, Hyundai recalled over 4,500 electric vehicles with lithium-ion batteries that resulted in multiple fires and at least two rounds of recalls outside the U.S. In January, the manufacturer expanded an old recall of Hyundai Tucson vehicles because of a component of the ABS system that could result in the unit short-circuiting.

In December, Kia – which is part-owned by Hyundai – recalled close to 300,000 vehicles due to a risk of engine fire. No clear cause has been identified.

The repair

To fix the issue, dealers will replace the ABS module fuse. The repair is free and the recall is expected to begin May 7, 2021. 

Is your vehicle part of this recall?

Over 94,000 vehicles are included in this Hyundai recall. To check if your Hyundai G80  is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai recalls Genesis cars that may catch fire

Hyundai recalls Kona and Ioniq vehicles that may catch fire

Fountain Valley, CA – March 31, 2021 – Hyundai North America (NASDAQ:HYMTF) has recalled 4,696 vehicles equipped with lithium-ion (Li-ion) batteries. The batteries may short circuit and potentially cause an engine fire. The recall includes Hyundai Kona 2019 and 2020 Electric vehicles (EV) and 2020 Hyundai Ioniq EV sedans.

Recall summary  

Due to a manufacturing error, the Li-ion batteries in these Hyundai Ioniq Electric and Hyundai Kona EVs may short-circuit and lead to an engine fire

The U.S. recall is being conducted as part of a global recall announced by the manufacturer last month. Among the included countries is South Korea that recently launched its second recall on the back of at least 11 Kona EV fires.

Fire reports

In 2019, three parked Hyundai Kona EV sedans caught on fire in Korea, two in Canada and one in Europe. In each case, the parked vehicle had a full battery charge. Seven more fires were reported in 2020. In each case, Hyundai suspected that the fire was caused by an electrical short in the Li-ion battery. The cause of the issue was identified earlier this year and turned out to be incorrectly folded battery cells.

South Korean recall and subsequent fire

In October of last year, the manufacturer issued a recall South Korea for more than 25,000 Kona Electric vehicles due the risk of fire. After a recalled and repaired Kona caught fire, Hyundai issued another recall in the country.

Warning signs 

The electrical short may take place when the vehicle is parked or while driving. The driver may smell smoke or a burning/melting odor when a battery fire occurs. Additionally, the malfunction indicator (MIL) or the battery lights may come on.

Risks

A fire can injure occupants and a crash due to a fire may injure other drivers or pedestrians. For tips on what to do in the event of a fire, please refer to this recent article about a different Hyundai recall

The repair

The recall is set to begin on April 30. In the short-term, the repair is a software update that the owners can conduct themselves or through their dealer.

The long-term repair is for dealers to replace the Battery System Assembly (BSA). This work will be performed once parts are available.  It is important to note that the recalled Kona EV that caught fire in South Korea only received a software update, but not the battery replacement, according to press reports.

Until the repair is completed, do NOT park your car inside. Instead, park it away from structures, including your home, garages and carports.

Is your vehicle part of this recall?

Over 4,600 vehicles are included in this Hyundai recall. To perform a Hyundai recall check, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai recalls Kona and Ioniq vehicles that may catch fire

Hyundai Tucson recall expanded due to risk of engine fire

Fountain Valley, CA – January 26, 2021 – Hyundai Motor Company (NASDAQ:HYMTF) expanded its September 4, 2020 recall of certain Tucson vehicles, due to an issue with the anti-lock brake system. The recall, which totals 652,024 vehicles, now includes 2016-2018 Tucson SUVs. The original recall involved Hyundai Tucson 2019 and Hyundai Tucson 2020, as well as the 2021 model year for the same car.

Recall summary  

The issue does not directly affect the brakes in the Tucson Instead, it concerns a hydraulic electronic control unit (HECU), which is a component of the anti-lock brake system. A defective circuit board inside the unit may corrode and cause an electrical short. This may result in an engine compartment fire.

For warning signs related to this issue, please see the article describing the original recall.

Engine fire lawsuit and previous recalls

The 2019 Hyundai Tucson equipped with Theta II gasoline direct injection (GDI) engines was among 2.3 million vehicles that were subject to a 2018 class action lawsuit that claimed that these vehicles were at a higher risk of engine fire and stalling, among other issues. The lawsuit was settled in 2019 with Hyundai and Kia – which used the engines supplied by Hyundai- agreeing to a host of remedies, including cash compensation, free inspection and reimbursement, according to a press release.

Both manufacturers subsequently announced several recalls of other cars – some equipped with Theta II engines – also due to the increased risk of fire. Both the recent Kia Optima and Sorento, as well as Hyundai Santa Fe Sport recalls were linked to brake fluid leaking into the HECU causing an electrical short and potentially, a fire. The third recall – conducted by Kia – did not have definitive reasons behind it.

Risks 

For risks related to this recall, see our previous coverage about this Hyundai Tucson recall here.

The repair

To fix the issue, dealers will add a fuse kit to the ABS module. Model year 2019-2021 Tucsons will also require an Electronic Stability Control (ESC) software update.

The latest leg of this recall starts on February 19 and the owners will be notified when the repair is available. Until repairs have been completed,  owners are urged to  park vehicles outside and away from structures. 

Is your vehicle part of this recall?

Over 652,000 vehicles are included in this Hyundai recall. To see if your vehicle is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai Tucson recall expanded due to risk of engine fire

Hyundai’s Nexo and Kona cars recalled for faulty brakes

Fountain Valley, CA – December 28, 2020 – Hyundai Motor Company (NASDAQ:HYMTF) has recalled 8,176 vehicles, due to a sensor signal malfunction that may “significantly” reduce braking power, increasing the risk of a crash. The recall includes 2019-2020 Nexo Fuel Cell sedans and 2019-2021 Kona Electric SUVs.

Recall summary  

These vehicles operate with an Integrated Electronic Brake (IEB) system which is designed to automatically reduce the speed of a car when the system determines that the risk of a crash is increasing.  

Recalled vehicles’ IEB may receive a faulty “sensor signal,” which may illuminate the malfunction indicator lamp and increase the time it takes the vehicle to slow down after applying brakes.

Hyundai recalled the 2020 Nexo due to a self-parking system issue in April of 2020. Several model years of Hyundai Kona electric vehicles were recalled in 2020 for a battery issue that could lead to a fire.

Risks 

If the brakes do not work as designed, the driver may not brake in time to avoid hitting another vehicle, a pedestrian or a stationary object, such as the curb, railing or a tree. A crash may injure the vehicle occupants or passengers in other vehicles.

An owner of a 2019 Nexo logged a complaint of last year that mentioned that the brakes would intermittently fail, causing the braking power to fall dramatically and the car speed to be limited to 13 mph. The failure also seemed to allow the car to “roll backward when the brake is not applied.” The complaint was logged before Hyundai started its investigation.

The repair

To fix the issue, dealers will need to update the IEB software. The repair is free of charge. Hyundai expects the recall to begin on January 22, 2021. 

Is your vehicle part of this recall?

Over 8,100 vehicles are included in this Hyundai Kona Electric and Nexo recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai’s Nexo and Kona cars recalled for faulty brakes

Hyundai recalls over 120,000 cars over faulty engines that may catch fire

Fountain Valley, CA – December 16, 2020 – Hyundai (OTCMKTS: HYMTF) is recalling 128,948 cars because connecting rod bearings inside the engine may wear down and cause engine damage, increasing the risk of stalls or fires. The recall includes:

  • 2012 Hyundai Santa Fe SUVs
  • 2011-2013 and 2016 Hyundai Sonata hybrid cars
  • 2015-2016 Hyundai Veloster hatchbacks

Recall summary

The recall concerns the vehicles’ engine rod bearings, which help reduce friction between two moving parts in the engine. These cars’ bearings could become worn, which could damage the engine. The damage may even cause the engine rod to snap and the vehicle to stall.

Separately, engines in these recalled cars can catch fire after being punctured by the rod.

High rates of fires

The recall comes a week after NHTSA issued Hyundai a consent order requiring them to clean up their act in regards to safety, by developing better resources, tools, and practices for catching vehicle safety problems early. The consent order was the result of a three-year probe into Hyundai’s behavior regarding recalls of 2011 model year vehicles.

NHTSA is disciplining Hyundai for moving too slowly to recall vehicles with engine issues and high rates of fires, and for reporting inaccurate information to NHTSA regarding the recalls. According to the consent order, Hyundai must create a US safety office, develop better data analytics programs to detect safety issues, and build a new safety testing facility in the US.

Safety concerns

Stalling and fires are both significant safety issues. Owners of recalled cars should watch out for abnormal knocking noises from the engine, reduced engine power or hesitation, the check engine light, the oil pressure light, a burning smell, a visible oil leak, and smoke, which all may be signs of trouble with the rod bearings.

For tips on what to do if your vehicle catches fire, please see the following page.

Repair

This Hyundai engine recall is set to start in late January of next year. Dealers will inspect the engine  for any damage to the rod bearings. If it is damaged, the whole engine will be replaced. Hyundai will also be installing a software update designed to detect engine issues.

Is your vehicle affected by this recall?

Nearly 130,000 cars are included in this Hyundai motors recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Rebecca RandHyundai recalls over 120,000 cars over faulty engines that may catch fire

Hyundai issues second recall of Veracruz SUVs for oil leak

Pleasanton, CA – December 5, 2020 – Hyundai (OTCMKTS: HYMTF) is recalling 60,097 2007-2012 Veracruz SUVs to repair an oil leak that could cause the car to stall.  This is the second time these cars have been recalled for this issue.

Recall summary

The National Highway Traffic Safety Administration (NHTSA) contacted Hyundai in September after receiving multiple complaints about an issue that should have been resolved by a 2014 recall. Engine oil may be leaking through a faulty rubber gasket on the engine cylinder, where it could drip on the car’s alternator, disabling it. Without the alternator, the car cannot charge itself while running, which will eventually result in a stall.

NHTSA determined that 1% of the vehicles repaired during the first recall went on to have oil leaks due to mistakes made by the dealers  during the previous round of repairs.

Safety tips

Even though Hyundai says it knows of no crashes or injuries caused by these failing alternators, stalling does raise the risk of accidents, injuries, and worse. Veracruz drivers should keep an eye on the airbag, battery, and check engine warning lights, which may illuminate if the alternator is in trouble. Even if the vehicle does not stall, drivers may notice their cars surging or hesitating as the charging system dies.  Here are some tips on what to do if your car stalls.

Repair

Hyundai will send updated repair instructions to dealers, who will fix the leaky gasket for free. Hyundai will also reimburse owners of recalled cars who have already paid to have the  gasket fixed. The recall should begin in early January 2021. 

Is your vehicle part of this recall?

Over 60,000 cars are included in this Hyundai recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool to check your car for open recalls.

Rebecca RandHyundai issues second recall of Veracruz SUVs for oil leak

Hyundai Kona Electric recalled for battery short circuit

Pleasanton, CA – October 13, 2020 – Hyundai Motor Company (NASDAQ:HYMTF) has recalled 6,707 Kona Electric Vehicles that operate using lithium-ion (Li-ion) batteries. After the battery is fully charged, it may short circuit. The recall includes 2019-2020 Hyundai Kona EVs.

Recall summary  

Li-ion batteries are high-voltage batteries that power Kona SUVs. These batteries are increasingly used in electric vehicles, because they can provide a higher level of voltage and require less maintenance than other types of batteries.

In recalled vehicles, there is a risk of a short circuit, possibly because of  a damaged battery cell or faulty  battery management system (BMS) software.

Risks 

A short circuit in the Li-ion battery creates the risk of a fire.  So far, there have been 10 reports of fires associated with this recall.

A fire in a parked vehicle can injure the vehicle occupants, nearby pedestrians, and property. If your Kona vehicle catches fire, immediately call 911.

The repair

To fix the issue, dealers will update the BMS software that controls the Li-ion battery. Dealers will also inspect the battery and replace it, if necessary. The repair is free of charge and is expected to  begin on December 11th.

Owners should park the SUV outside and away from structures until the vehicle software is updated. 

Is your vehicle part of this recall?

Over 6,700 vehicles are included in this Hyundai Kona recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai Kona Electric recalled for battery short circuit

Hyundai Tucson recalled for faulty brake system and fire risk

Pleasanton, CA – September 4, 2020 – Hyundai Motor Company (NASDAQ:HYMTF) has recalled 180,000 Hyundai Tucson SUVs that operate with an anti-lock brake system (ABS). A component within the brake system may corrode and cause an electrical short.

A short may cause an engine compartment fire, increasing the risk of a crash and injury. The recall includes:

  •  2019-2021 Hyundai Tucson SUVs

Recall summary  

The anti-lock brake system includes a hydraulic electronic control unit (HECU). A defective circuit board may corrode internally and cause an electrical short. This type of electrical issue may result in an engine compartment fire.

There are several situations that may indicate an engine compartment fire. If the driver sees smoke from the engine compartment, smells burning or melting, a fire may be taking place. If the vehicle’s malfunction indicator lamp (MIL) or ABS warning light is illuminating (or both lights are on), there is a risk of engine compartment fire.

Statista estimates that there were 189,500 highway vehicle fires in the US during 2019. Hyundai has documented 12 engine compartment fires related to this defect. 

Risks 

An engine fire can cause the driver to lose control of the vehicle which may result in an accident. Causing injuries to passengers, pedestrians, or to occupants in other vehicles.

If your vehicle has an engine compartment fire, the National Fire Association Council recommends that you do the following:

  • Pull over as quickly as you can into a safe location, such as a rest stop or breakdown lane.
  • Turn off the engine
  • Make sure that all occupants get out of the vehicle
  • Move everyone at least 100 feet away 
  • Call 9-1-1 and explain the situation

The repair

Hyundai will notify owners and replace the defective components. To eliminate the risk of an electrical short circuit, dealers will need to replace the anti-lock brake hydraulic electronic control unit (HECU). The recall is expected to begin October 30, and is free of charge.

Is your vehicle part of this recall?

Up to 180,000 vehicles are included in this Hyundai ABS recall. To see if your SUV is one of them, use MotorSafety’s free vehicle identification number look up tool.

Ken BoydHyundai Tucson recalled for faulty brake system and fire risk

Hyundai Santa Fe Sport recalled for risk of engine fire

Pleasanton, CA – August 27 2020 – Hyundai Motor America (NASDAQ:HYMTF) has recalled 151,205 Santa Fe Sport vehicles due to the risk of an electrical short in the anti-lock braking system(ABS), which may cause an engine compartment fire. The recall includes 2013-2015 Santa Fe Sport vehicles.

Recall summary  

The affected vehicles are equipped with an anti-lock braking system (ABS) that due to a design issue, may leak brake fluid in to the module. Over time this can result in an short circuit and potentially catch fire.

A fire presents a high risk to car occupants, Santa Fe owners should have their vehicles evaluated and repaired as soon as possible.

Risks 

Drivers and passengers may be harmed by “toxic gases and other hazardous substances,” if an engine compartment fire occurs. There is also a risk of “flying debris” or an explosion. 

If you notice the ABS indicator light or the malfunction indicator lamp (MIL) turn on or smell “smoke or a burning or melting order,”  your Santa Fe vehicle may have an engine compartment fire. 

What to do in the event of a fire

 If you suspect that the car may be on fire, you should:

  • Pull over as soon as possible.
  • Turn off the engine.
  • Exit the vehicle immediately.
  • Call 911.
  • Avoid opening up the hood.

The repair

The dealer will inspect the ABS system and, if necessary, will replace it free of charge. Hyundai expects to begin the recall on October 23.

Is your vehicle part of this recall?

To date fifteen engine compartment fires related to the Hyundai anti-lock brake recall have been documented. Over 150,000 vehicles are included in this Santa Fe Sport recall. To see if your vehicle is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai Santa Fe Sport recalled for risk of engine fire