Hyundai recalls vehicles with pretensioners that may explode

Fountain Valley, CA – April 15, 2022 – Hyundai (NASDAQ:HYMTF) is recalling 6,240 vehicles with front seat pretensioners – which are supposed to protect the car occupants in the event of a crash – that can explode while deploying. The metal shrapnel may injure the car occupants.

 The recall includes the following models: 

  • 2020 Hyundai Accent 
  • 2021 – 2022 Hyundai Elantra 

Recall summary  

Pretensioners are part of seat belt retractors whose job is to tighten the seat belt to protect the occupant’s torso during the crash. To do that, they use “expanding gas to…retract a seat belt buckle during the first moment of an accident.”

In affected vehicles, front-seat passenger and driver pretensioner housing may shatter during activation, flinging metal shrapnel at the people inside the car.

The components in question are seat belt pretensioners, with part numbers 88810-AA500 or 88820-AA500 for the right-hand side and 88810-J0600 for the left-hand one. 

Recall risks

These flying fragments may hit one or more occupants and injure them. 

Other Hyundai recalls

There are several previous Hyundai Elantra recalls that owners should be aware of. The most recent one, from January this year, is caused by improperly fitted windshields being the most recent.

In addition, there is a Hyundai Accent recall from August 2021 because of faulty trunk latches. That recall also included Sonata and Azera vehicles.

The repair

Dealers will rectify the problem by replacing seat belt pretensioners on all affected vehicles. Notifications to vehicle owners will be sent on May 31, 2022.  All repairs will be free of charge.

Is your vehicle part of this recall?

This Hyundai seat belt recall affects more than 6,000 vehicles. To do a Hyundai recall check and see if your SUV is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicHyundai recalls vehicles with pretensioners that may explode

Hyundai issues yet another fire-related recall

Fountain Valley, CA – February 18, 2022 –  Hyundai (NASDAQ:HYMTF) is recalling 357,830 SUVs that may develop a fire inside their engine compartments, increasing the risk of a crash and injury. This recall is the latest addition to the endless list of fire-related recalls that have been the bane of Hyundai’s existence for quite some time.

Vehicles that are affected by this recall include:

  • 2016 – 2018 Hyundai Santa Fe 
  • 2017 – 2018 Hyundai Santa Fe Sport
  • 2014 – 2015 Hyundai Tucson 
  • 2019 Hyundai Santa Fe XL

Recall summary  

All models listed here are equipped with ABS, which is short for the anti-lock brake system. This is a safety system, whose job is to prevent wheels from locking up while braking. On vehicles that are a part of this Hyundai recall, the ABS control unit may overheat, causing a fire that spreads within the engine bay. The exact reason for overheating is currently under investigation.

The component in question is the ABS module, with part numbers 58920-4Z300, 58920-B8AC0 or 58920-2S820, depending on the model. 

Recall risks

A fire that occurs in the vehicle when driving or when parked carries a range of risks. To find out more about them, please visit this article about a similar Kia recall.

Safety tips

Because the vehicle may catch fire even when parked, owners should park them outside and away from other vehicles and structures. This precautionary measure will prevent additional property damage if the fire does happen. 

Warning signs

Malfunctioning ABS module will disable the system and trigger a warning light, which is the first warning sign. Others may include a burning smell and smoke coming from underneath the hood. 

Other Hyundai Santa Fe recalls 

These Hyundai Santa Fe engine fires are a reoccurring issue that has been affecting many model years of these and other Hyundai and Kia vehicles. There are also previous Hyundai Tuscon recalls, such as one from January 2021, that was caused by a similar problem.  

The manufacturer and its sister company, Kia, are subject to a U.S. government investigation. The government auto safety regulator is trying to determine the effectiveness of recall repairs and if other vehicles need to be recalled as well, as reported.

The repair

Dealers will remedy this problem by inspecting the ABS module, and replacing it if needed. As an additional precision, they will replace the corresponding fuse with an uprated one. Notifications to vehicle owners will be sent on April 5, 2022.

Is your vehicle part of this recall?

This recall caused by Hyundai engine fires is affecting more than 350,000 vehicles. To do a Hyundai recall check and see if your SUV is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicHyundai issues yet another fire-related recall

Hyundai recalls vehicles whose windshields may detach

Fountain Valley, CA – January 23, 2022 –  Hyundai (OTCMKTS:HYMTF) is recalling  26,413 sedans and SUVs whose windshields may separate during a collision. This increases the risk of injury for the car occupants and surrounding pedestrians. Vehicles that are part of this recall include:

  • 2021 Hyundai Elantra 
  • 2021 Hyundai Sonata 
  • 2020 – 2021 Hyundai Santa Fe 

Recall summary  

Due to a supplier error, the recalled vehicles may have been painted with a clear coat that does not meet manufacturer’s specifications. As a result, the sealant that holds the windshield in place may not adequately bond with the metal beneath it and cause the windshield to detach during a collision

The component in question is the front windshield panel with multiple part numbers including 86110L0130 and 86110AB045, depending on the model. 

Recall risks

The detaching windshield could injure passengers inside the vehicle, other motorists and nearby pedestrians.

Warning signs 

The sealant that holds the windshield in place may partially separate from the surrounding body frame. If that happens, drivers may notice “wind noise” while driving or “water leaking” into the cabin when it rains. 

Other Hyundai recalls 

Some of these vehicles may have been affected by a fire-related Hyundai Sonata Recall from September of last year. There was a Hyundai Elantra recall in October, caused by a seat belt issue

The repair

To fix the issue, dealers will remove the windshield and apply a different type of sealing material, which will ensure that it will stay in place. Notifications about this replacement will be sent to vehicle owners on February 25, 2022. All repairs will be done free of charge.

Is your vehicle part of this recall?

This Hyundai windshield recall is affecting more than 20,000 vehicles. To do a Hyundai recall check and see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicHyundai recalls vehicles whose windshields may detach

Hyundai recalls Ioniq EVs over unintended acceleration

Fountain Valley, CA – December 26, 2021 – Hyundai (OTCMKTS: HYMTF) has recalled 2,679 vehicles due to unexpected acceleration after the release of the gas pedal, which increases the risk of a crash. The recall includes the following electric vehicles:

  • 2017 Hyundai Ioniq Electric
  • 2018 Hyundai Ioniq Electric
  • 2019 Hyundai Ioniq Electric

Recall summary

The subject vehicles may erroneously enter the fail-safe mode – also known as the “limp-home” – because of a communication error between the vehicle’s components  caused by “the deterioration of the electrical ground.” The ground is meant to protect drivers from electric shock. 

The mode is designed to protect the engine from further damage if something is seriously wrong with one of the car’s systems by reducing its speed and acceleration. However, in this case, it can trigger “unintended acceleration” even after the gas pedal is released.

The component in question is the “Power Electric Module” with multiple  part numbers, including G7GPE-U300050 and G7GPE-U300053.

Recall risks

Although the braking and steering systems remain fully functional when the vehicle is in the fail-safe mode,  the sudden acceleration still augments the risk of a crash.

Warning signs 

When entering the fail-safe mode, the vehicle’s “READY” lamp flashes, which acts as an alert for the driver. 

Other recent Hyundai recalls

In March 2021, some 4,600 Hyundai vehicles – including the 2020 Hyundai Ioniq EVs – were recalled on the back of multiple fires caused by faulty Li-ion batteries. In 2021, there have been multiple recalls of both Kia and Hyundai vehicles because of fire risk, as reported.

Separately, there was a small 2017 Hyundai Ioniq recall in 2017 because of the risk of stall.

Repair

To resolve these Hyundai Ioniq issues, dealers will update the relevant software and add additional ground wiring to prevent miscommunication between the involved components. All of this will be done free of charge. Owners can expect notification letters around February 4, 2022, which will contain further information on the steps to take.

Is your car part of the recall?

This Hyundai electrical issues’ recall includes over 2,600 cars. To see if your vehicle is one of them, use MotorSafety’s free vehicle lookup tool.

Aleksandra SnesarevaHyundai recalls Ioniq EVs over unintended acceleration

Hyundai Sonata cars recalled over faulty turn signals

Fountain Valley, CA – October 24, 2021 – Hyundai (OTCMKTS:HYMTF) has announced a recall for 469,377 Sonata cars that may have turn signals that flash in the opposite direction of what the driver intends, increasing the risk of a crash. The affected vehicles include:

  • 2015-2017 Hyundai Sonata
  • 2016-2017 Hyundai Sonata Hybrid
  • 2016-2017 Hyundai Sonata Plug-In Hybrid

The affected component is the “Smart Junction Box” with part numbers 91950-C1020, 91950-E6010 and 91950-E6030.

Recall summary  

The issue stems from faulty software that incorrectly interprets which turn signal to activate. As a result, the left turn signal may flash when the right one is activated and vice versa.

There are no known crashes or injuries stemming from this problem.

The 2015-2017 Kia Sedonas have also been recalled over the same issue.

Warning signs

In an affected vehicle, the unintended turn signal direction will illuminate in the instrument cluster.

Recall risks

An inoperable or incorrect turn signal can confuse drivers around you, increasing the risk of an accident.

Other Hyundai recalls

Another recent 2017 Hyundai Sonata recall recently happened because of the risk of fire.

In this case, the 2017 Hyundai Sonata Hybrid problems stemmed from “premature wear” of the engine components, as reported. The recall also included the 2017 Hyundai Tucson.

The repair

Hyundai will notify affected owners on November 19, 2021. Dealers will update the software on the junction box to resolve the issue.

Is your vehicle a part of this recall?

To check if your vehicle is a part of this Sonata recall, use MotorSafety’s free vehicle lookup tool.

Vishal VenugopalHyundai Sonata cars recalled over faulty turn signals

Hyundai issues fifth recall over fire risk

Fountain Valley, CA – January 31, 2022 – The U.S. government auto safety regulator, the National Highway Traffic Safety Administration  (NHTSA),  is currently conducting an investigation to see if the remedy offered in this recall was adequate. Please bookmark this page and come back for any updates. You can find more information about why this is happening here or use our free vehicle lookup tool to see if your car is part of a recall.

Fountain Valley, CA – October 15, 2021 – Hyundai (OTCMKTS:HYMTF) has announced its fifth recall this year due to the risk of fire. This recall includes 95,515 cars and is caused by “premature wear” of engine components.

Affected vehicles include: 

  • 2017 Hyundai Sonata Hybrid
  • 2017 Hyundai Tucson

Recall summary  

Connection rods are engine components which help reduce friction between moving parts in the engine. In affected vehicles, these bearings may suffer from “premature wear,” which may cause the engine to stall while driving. In addition, the connection rod can snap and pierce the engine, which results in oil leaks that may cause fire. 

All vehicles that are part of this Hyundai recall have a 2.0-liter “Nu” GDI engine made in their plant in Ulsan, South Korea, between May 12, 2016 and December 27, 2017. 

Warning signs

Warning signs include a metallic knocking sound and “hesitation” when accelerating. These may be accompanied by illuminated “oil pressure” and “check engine” warning lights on the dashboard, as well as “burning smell, oil leak or smoke.”

To prevent any further damage, the driver should stop the vehicle at the first safe spot and turn off the engine.

Recall risks

Stalling can lead to dangerous situations, especially if it happens in high-speed or dense traffic. A fire inside the engine compartment that occurs while driving has a wide range of potential hazards. Besides the risk of collision, stopping and leaving the vehicle in time may not be possible, which could result in injury or death. There is also a risk of property damage, as the burning vehicle may damage surrounding structures and vehicles.

For tips on what to do in the event of a fire, please refer to the following page.

Other Hyundai recalls

This recall is the newest addition to a long list of fire-related recalls that have been affecting Hyundai and Kia vehicles and is a result of an ongoing investigation into “non-collision” fires by the National Highway Traffic Safety Administration (NHTSA).

Among recent recalls is a Hyundai Sonata recall that happened in December  and was caused by connection rod bearings issues nearly identical to this one. In January, there was another Hyundai Tucson recall concerning fire risk, although that one was caused by a leaking ABS module. 

The repair

Dealers will address this problem by inspecting the engine for signs of rod bearing damage and replacing the whole engine if needed. In addition, they will update the control software with one that would detect if engines start producing any unusual vibrations. Notifications about the repair will be  sent to vehicle owners on November 12, 2021.  

Is your vehicle a part of this recall?

This Hyundai recall includes more than 95,000 vehicles. To check for this and other recalls, use  MotorSafety’s free vehicle lookup tool.

Bojan PopicHyundai issues fifth recall over fire risk

Hyundai issues fourth recall for fire risk

Fountain Valley, CA – March 20, 2022 – Hyundai Motor America (Hyundai) has remedied issues with 7,981 2021-2022 Hyundai Santa Fe and 2021-2022 Hyundai Sonata, which were dealing with fuel leaks at pipe connection between the fuel rail & fuel pump. By the date of this update, 0 of these 2021-2022 Santa Fe and 2021-2022 Sonata models have been categorized as unreachable and only one has been removed from the recall. All these 2019 Hyundai Santa Fe and Sonata vehicles were remedied during the first quarter of 2021.

Fountain Valley, CA – September 3, 2021  – Hyundai (OTCMKTS: HYMTF) has announced its fourth recall this year due to the risk of fire. This recall includes 15,752 vehicles and is caused by a fuel leak.

The following cars are affected:

  • 2021 Hyundai Sante Fe
  • 2022 Hyundai Santa Fe
  • 2021 Hyundai Sonata
  • 2022 Hyundai Sonata

Recall summary 

This recall is caused by a supplier error and a manufacturing defect and follows on the heels of a recent Kia recall conducted for the same reasons and due to the same risk

During production, some of the fuel pipes were not sufficiently tightened and some were made out-of-specification. This can lead to a fuel leak  at the pipe connection between the high-pressure fuel pump and fuel rail. The latter is a metal pipe that helps transport fuel to the engine.

Millions of cars recalled

This is the fourth fire-related recall that Hyundai issued this year.  Both Kia – in which Hyundai holds a minority stake – and Hyundai have recalled millions of cars in the past five years because of a risk of fire caused by various issues, including brake fuel leaks, faulty engines and electrical shorts. 

Kia is also subject to an ongoing investigation by the auto safety regulator, the National Highway Traffic Safety Administration (NHTSA) for this issue, based on at least 1,784 complaints and 77 injuries, as reported.

Risks

A fuel leak can cause a fire in the engine compartment, leading to a crash, injury, or in extreme cases, death. For more on dangers of car fires and what to do in case of one, please see our recent coverage of this Kia Stinger recall.

Safety tips

While this is not explicitly recommended in this instance, in other fire-related recalls, manufacturers have advised drivers to park their vehicles OUTSIDE and AWAY from structures until repairs are completed.

Warning signs

Warning signs for this recall include smelling the odor of fuel, burning or melting or seeing smoke. The driver may also notice that the Malfunction Indicator Lamp (MIL) comes on.

Other Hyundai recalls

In April of last year, there was a Hyundai Sonata recall for 11,870 vehicles out of concern for improperly installed self-parking system. Last month, there was a Hyundai Santa Fe recall for 151,205 vehicles over a short in the anti-lock braking system, which may cause an engine compartment fire.

Repair

Owners are set to be notified starting September 6, 2021. The repair is a  free replacement pipe.

Is your vehicle part of this recall? 

Approximately 15,752 vehicles are part of this General Motors recall. To do a Hyundai recall check, use MotorSafety’s free vehicle lookup tool.

Mikaela BolkerHyundai issues fourth recall for fire risk

Hyundai recalls more than 150,000 SUVs over risk of fire

Fountain Valley, CA – May 19, 2021 – Hyundai  (NASDAQ:HYMTF) is recalling 151,205 vehicles because of a short circuit risk within the anti-lock brake (ABS) system. The short circuit may result in a fire, increasing the risk of death and injury for the occupants of the vehicle.

The affected component is the ABS module, with part numbers that start with 58920. The recall includes certain 2013-2015 Hyundai Santa Fe Sport SUVs. 

Recall summary  

The ABS is a safety system that prevents wheels from locking up during braking, which gives the driver better control over the vehicle.  Due to a supplier error, a brake fluid leak can occur within the ABS, which can cause the unit to short circuit and lead to an engine fire. 

This may happen both when the vehicle is parked or while it is in motion.

Warning signs

The illumination of either the malfunction indicator light (MIL) or the ABS warning light can alert the driver to the electrical short within the unit. In the event of a fire, the driver may smell something burning or see the smoke coming from underneath the hood. 

Risks

A fire can be a serious safety concern if it happens while driving. Potential hazards range from failure to stop and evacuate the vehicle in time to being a threat to other drivers and their passengers. In addition, a burning vehicle may damage surrounding structures and vehicles. 

Safety tips

For safety tips – including where to park your vehicle before it is repaired, please see this recent Kia Sportage and Cadenza recall article.

If a fire breaks out during the journey, the driver and all occupants should follow these steps to get themselves to safety quickly.

Other Hyundai ABS recalls

This recall is a part of ongoing fire-related issues that both Kia and Hyundai vehicles are suffering from. Recently, Hyundai recalled nearly 180,000 Tucson SUVs and almost 95,000 of certain Genesis models over the similar fire risk caused by faulty ABS components.  Kia – which is part-owned by Hyundai and builds vehicles on its platform – recalled over 300,000 cars because of a risk of a fire inside the engine compartment caused by a defective ABS module

Separately, the 2013 Hyundai Santa Fe was among cars recalled in 2018 for a fuel leak that could lead to a fire.

The repair

To fix the issue, dealers will replace the ABS fuse with one that is less prone to shorting or potentially replace the whole ABS module. The repair is free and the recall is expected to begin on June 25.

Is your vehicle part of this recall?

Over 150,000 vehicles are included in this Hyundai Santa Fe recall. To do a Hyundai recall check, use MotorSafety’s free vehicle lookup tool.

Bojan PopicHyundai recalls more than 150,000 SUVs over risk of fire

Hyundai Santa Fe Sport recalled for risk of engine fire

Pleasanton, CA – January 3, 2022 – Hyundai (NASDAQ:HYMTF) repaired 75,650 2013 to 2015 Hyundai Santa Fe Sport Models dealing with ABS brake module failures that may cause engine fires. Additionally, 3,540 of these Santa Fe Sport models have been categorized as unreachable and 6,204 have been removed from the recall. One group of Hyundai Santa Fe Sport was remedied in 2020 and the other two groups were remedied in 2021 for this risk of an electrical short in the ABS module.

In 2021, Hyundai expanded a similar recall of the 2016-2021 Hyundai Tucson due to a faulty circuit board within the ABS module that can cause an electrical short.

Pleasanton, CA – August 27, 2020 – Hyundai (NASDAQ:HYMTF) has recalled 151,205 Santa Fe Sport vehicles due to the risk of an electrical short in the anti-lock braking system (ABS), which may cause an engine compartment fire. The recall includes 2013-2015 Santa Fe Sport vehicles.

Recall summary  

The 2013-2015 Hyundai Santa Fe Sports are equipped with ABS that may leak brake fluid into the module due to a design issue. Over time this can result in a short circuit and potentially catch fire.

Fire presents a high risk to car occupants, Santa Fe owners should have their vehicles evaluated and repaired as soon as possible.

Risks 

Drivers and passengers may be harmed by “toxic gases and other hazardous substances,” if an engine compartment fire occurs. There is also a risk of “flying debris” or an explosion. 

If you notice the ABS indicator light or the malfunction indicator lamp (MIL) turn on or smell “smoke or a burning or melting order,” your Santa Fe vehicle may be at risk of an engine compartment fire

What to do in the event of a fire

 If you suspect that the car may be on fire, you should:

  • Pull over as soon as possible.
  • Turn off the engine.
  • Exit the vehicle immediately.
  • Call 911.
  • Avoid opening up the hood.

The repair

The dealer will inspect the ABS system and, if necessary, will replace it free of charge. Hyundai expects to begin the recall on October 23.

Is your vehicle part of this recall?

To date, fifteen engine compartment fires related to the Hyundai anti-lock brake recall have been documented. Over 150,000 vehicles are included in this Santa Fe Sport recall. To see if your vehicle is one of them, use MotorSafety’s free vehicle recall lookup tool.

Ken BoydHyundai Santa Fe Sport recalled for risk of engine fire

Sonata Low Pressure Fuel Pump May Overheat And Crack

re: NHTSA campaign 20V121000

Laguna Hills, CA – June 30, 2022 – Hyundai has remedied 117,574 2013-2014 Hyundai Sonata that was dealing with fuel leaking issues caused by a crack in the low-pressure fuel hose. Additionally, 8,451 of these Hyundai Sonota models have been identified as unreachable and 22,412 have been retired after the recall. Two groups of these 2013 – 2014 Hyundai sonatas with fuel leak issues were remedied in 2020, four groups were remedied in 2021, and one group during the first quarter of 2022.

Laguna Hills, CA – February 28, 2020 – 2013-2014 Hyundai Sonata low-pressure fuel hose may crack and leak due to high temperatures around the engine. If the low-pressure fuel pump overheats it may crack and leak fuel, increasing the risk of fire and inhibiting the ability to operate the vehicle normally.

The potential number of affected units is 206,896.

The defect

Hyundai Motor America (Hyundai) has recalled over 200,000 2013-2014 Hyundai Sonatas whose low-pressure fuel pumps may crack and leak fuel when subjected to high temperatures. The low-pressure hose connects the low-pressure fuel pump to the direct injection fuel pump. If the low-pressure hose cracks, fuel may leak from the hose and cause a fire. A slight fuel smell may develop if the fuel hose starts to leak, if vehicle occupants start to smell fuel they are advised to stop operation of the vehicle immediately and have the vehicle inspected.

In November 2016, Hyundai Motor America (HMA) decided to conduct an investigation into previous reports concerning a fuel leak in certain model year 2013 Sonata vehicles. Of the previously recorded incidents, none of them indicated engine fire, smoke, or any time of burning odor. Hyundai decided to issue a Quality Information Report (“QIR”) and open an examination into the potential for the leak to cause an engine compartment fire. From December 2016 to April 2017, Hyundai continued to investigate the previously reported incidents as well as new field reports. The new incidents were similar to previously recorded ones – a fuel leak without any evidence of an engine compartment fire. In May 2017, HMA finalized their investigation and decided that the fuel leak in the low-pressure fuel hose was too small to ignite an engine compartment fire. Formally closing the investigation, HMA decided to continually motor field reports from vehicle owners. In February 2020, HMA received news from Kia Motors America that they were to recall certain vehicles that were made with the same fuel pumps as the previously examined Sonata vehicles. Kia Motors America issued a safety recall in the U.S. on certain vehicles whose low-pressure fuel lead line may creak and leak fuel, increasing the risk of an engine compartment fire. Although HMA received no reports of an engine compartment fire in their vehicles, they decided on February 25, 2020, to issue a formal safety recall on 2013-2014 Sonata vehicles with cracked fuel pumps.

The solution

The current remedy to this recall is under investigation. Most likely it will entail a patch to the crack in the lead to the fuel pump or the installation of a completely new fuel pump, but the information provided by HMA is limited. Once the remedy has been decided upon, it will be performed at no charge. If customers have any further questions they are welcome to contact Hyundai customer service at 1 (800) 633-5151.

For more information on this or other recalls past or present, visit MotorSafety.org.

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Marshall EarleySonata Low Pressure Fuel Pump May Overheat And Crack