Toyota recalls close to million cars over airbag defect

Plano, TX  – January 22, 2024 – Toyota (NYSE:TM), which also owns the Lexus brand,  is recalling 999,901 vehicles over a problem with a passenger airbag that could prevent it from being deployed in the event of a collision. This ups the risk of an injury.

The recall comes on the heels of over 1,000 warranty claims and includes some of the following vehicles:

  • 2020 – 2021 Toyota Avalon 
  • 2020 – 2021 Toyota Avalon Hybrid
  • 2020 – 2022 Toyota Camry
  • 2020 – 2022 Toyota Camry Hybrid
  • 2020 – 2021 Toyota Corolla
  • 2020 – 2022 Toyota Highlander
  • 2020 – 2022 Lexus ES Hybrid
  • 2020 – 2021 Lexus RX Hybrid

Recall summary  

The airbags in Toyota and Lexus vehicles use the so-called Occupant Classification System (OCS), which is an array of sensors designed to classify the weight of the front seat passenger. The OCS information determines whether the airbag should be deployed.

In the affected vehicles, the circuit board where the OCS sits was cracked during production. This may result in the short circuit and prevent the deployment of the front passenger airbag.

The full list of the affected vehicles is available here.

Recall risks

All risks caused by non-inflating airbags are explained in this article about a similar recall by Ford.   

Warning signs

In the event of the airbag failure, the driver should see the “the SRS warning lamp” and “Passenger Airbag OFF” lamp illuminate, among other warnings.

Background of the recall

The recall is a result of 1,194 warranty claims and 27 field reports. It is not clear if any injuries or crashes have been reported because of the defect.

Other Toyota recalls

In August 2023, Toyota and Lexus hybrid SUVs were recalled over the risk of fire from damage caused by “supplier issues.” 

In November 2023, Toyota recalled over three quarters of a million of SUVs over the risk of the front bumpers falling off “during normal operation.”

The repair

Dealers will replace the OCS sensors in the affected units free of charge. Owners will receive letters with more information by February 18, 2024.

Is your vehicle a part of this recall?

Almost 1 million vehicles are affected by this Toyota front passenger airbag recall. To do a Toyota recall check and see if yours is one of them, please use MotorSafety’s free vehicle lookup tool.

Joseph EstabilloToyota recalls close to million cars over airbag defect

Toyota recalls RAV4 SUVs over risk of fire

Plano, TX  – November 27, 2023 – Toyota (NYSE:TM) is recalling 1.85 million 2013-2018 Toyota RAV4 SUVs over the risk of an electrical short which may lead to a fire.

The recall comes on the heels of an ongoing U.S. government investigation and multiple fires.

Recall summary  

The affected vehicles received aftermarket batteries with incorrect dimensions.  This may allow them to move and contact the bracket they are in, causing an electrical short.

Recall risks

An electrical short may generate excessive heat, which may cause the components around the battery – and the car – to catch fire. 

Investigation

The recall comes on the back of an investigation launched in February 2021 by the U.S. government auto safety regulator, the National Highway Traffic Safety Administration (NHTSA). The investigation was launched after the agency received almost a dozen complaints about fires and smoke. At least four of the fires occurred when the ignition was off. 

Other Toyota recalls

The risk of a vehicle fire was also the cause of a Toyota recall from August 2023, which affected RAV4 and Lexus SUV Hybrids

Earlier this month, the manufacturer recalled approximately 250,000 Highlander SUVs because their front bumper could detach.

The repair

Dealers will replace the battery tray and the retaining bracket with upgraded versions free of charge.

Owners should receive letters with more information between December 17, 2023 and December 31, 2023. 

Is your vehicle a part of this recall?

This Toyota battery fire recall affects almost 2 million SUVs. To do a Toyota recall check and see if yours is one of them, please use MotorSafety’s free vehicle lookup tool

Aleksandra SnesarevaToyota recalls RAV4 SUVs over risk of fire

Toyota recalls Highlander SUVs whose front bumpers may fall off   

Plano, TX – November 9, 2023 – Toyota (NYSE:TM) is recalling 750,795 SUVs whose front bumpers and surrounding plastic trims may fall off and create an obstacle for other motorists, upping the risk of a crash and injury.

The following vehicles are affected by this recall: 

  • 2020 – 2023 Toyota Highlander 
  • 2020 – 2023 Toyota Highlander Hybrid 

Recall summary  

The front bumper covers on affected SUVs have upper and lower sections which are held together with a series of retaining tabs. Some of these tabs may break “during normal operation.”

If this happens, the lower bumper section may separate and cause other pieces of plastic trim fastened to the bumper’s lower section to fly off as well. 

Recall risks

For the risks of this recall, please see this article about a similar Mercedes-Benz recall.

Other Toyota recalls

Some of these SUVs may have been affected by a recall from May 2023 caused by an inoperable stability control system, as reported.

On a separate note, in August 2023, Toyota recalled over 43,000 luxury Toyota and Lexus hybrid SUVs because of the risk fire, also as reported.

The repair

Dealers will replace the bumper section and install upgraded retaining hardware if there is damage. If no damage is noticeable, the existing retaining tabs will be replaced with a sturdier version. 

All repairs will be conducted free of charge.

Owners should receive letters with more information between December 11, 2023  and December 25, 2023. 

Is your vehicle a part of this recall?

This Toyota fly-away bumper recall affects approximately three-quarters of a million SUVs. To do a Toyota recall check and see if yours is one of them, please use MotorSafety’s free vehicle lookup tool.

Bojan PopicToyota recalls Highlander SUVs whose front bumpers may fall off   

Subaru recalls cars over faulty rear turn signals    

Camden, NJ  – September 17, 2023 – Subaru (OTCMKTS:FUJHY) is recalling 8,915 sports cars – including the 2022 Subaru BRZ and the 2022 Toyota GR8 – because of a problem with the rear turn signals which may result in a higher risk of an accident. 

Both models were made in partnership with Toyota, which owns a 20% stake in Subaru.

Recall summary  

In the affected vehicles, exposure to strong sunlight could cause less voltage to flow through the car, resulting in the rear turn signal being temporarily disabled.

Recall risks

The risks caused by a faulty turn signal are covered in this report about a similar recall by Toyota.  

Warning signs

If there is an issue with the signal, “the driver will notice rapid flashing of the dashboard turn signal indicator lamp,” according to the information provided by the manufacturer to the National Highway Traffic Safety Administration (NHTSA).

Other Subaru recalls

In December 2022, Subaru recalled a number of 2019-2022 Ascent SUVs due to overheating electrical systems that led to a higher risk of fire

In March 2023, Subaru issued a recall for some 2019-2022 Crosstrek Hybrid units over a charging problem with the cars’ 12-volt battery. 

The repair

Dealers will replace the rear lamp assemblies with ones containing an improved circuit. This will be done free of charge, and Subaru will reimburse owners who paid for repairs before the recall order was issued.

Owners will be notified by October 29, 2023.  

Is your vehicle a part of this recall?

Close to 9,000 vehicles are affected by this Subaru rear turn signal recall. To do a Subaru recall check and see if yours is one of them, please use MotorSafety’s free vehicle lookup tool.

Joseph EstabilloSubaru recalls cars over faulty rear turn signals    

Toyota recalls hybrid SUVs over fire risk   

Plano, TX – August 5, 2023 – Toyota (NYSE:TM), which also owns the Lexus brand, has recalled 43,442 SUVs because their charging system may short circuit and overheat, increasing the risk of a fire.  

The following vehicles are affected by this recall: 

  • 2021 – 2022 Toyota RAV4 Prime 
  • 2022 Lexus NX450H+ 

Recall summary  

Plug-in hybrids have two electrical systems – a high-current one to drive the wheels and a 12-volt system to power other components, such as lights or power windows. In between, there is a converter, which negotiates this voltage difference and ensures the 12-volt battery is being recharged.  

In affected vehicles, the converter may develop an electrical short due to damage “during production by the supplier.” This may cause it to overheat, augmenting the risk of fire. 

Recall risks

You can find out all about fire-related risks in this Hyundai recall from July 2022

Other Toyota recalls

Some of these SUVs may have been affected by a Toyota recall caused by a potential loss of stability, which took place in May 2022, as reported

More recently, in October 2022, more than 83,000 Lexus SUVs and Toyota trucks were recalled because their parking brakes would stop working, also as reported.

The repair

Dealers will replace the faulty converters with improved ones free of charge. 

In the meantime, Toyota advises owners “not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit”. 

Owners should be notified between August 7, 2023, and September 10, 2023. 

Is your vehicle a part of this recall?

More than 40,000 SUVs are affected by this Toyota hybrid fire recall. To do a Toyota recall check and see if yours is one of them, please use MotorSafety’s free vehicle lookup tool.

Bojan PopicToyota recalls hybrid SUVs over fire risk