Mercedes-Benz issues second recall for stalling Metris vans and passenger cars

Sandy Springs, GA – January 31, 2024 – Mercedes-Benz (OTCMKTS:MBGYY) is recalling 93,402 vans and passenger vehicles whose fuel pumps may fail and cause the vehicle to stall in traffic. This ups the risk of a crash and injury. 

This recall is an expansion of a similar one, which dates back to July of last year. 

Some of the affected vehicles include:

  • 2021 2023 Mercedes-Benz AMG E53 
  • 2021 2023 Mercedes-Benz AMG E63 
  • 2022 2023 Mercedes-Benz AMG G63 
  • 2023 Mercedes-Benz AMG GLC43 
  • 2022 2024 Mercedes-Benz C300 
  • 2022 2023 Mercedes-Benz E350 
  • 2022 2023 Mercedes-Benz S500
  • 2022 2023 Mercedes-Maybach GL600  
  • 2022 – 2023 Mercedes-Benz Metris

Recall summary  

The fuel pump in the affected vehicles has deformed internal parts that can jam at any moment. This may cause the car to stall it would not get enough fuel. 

The full list of the affected vehicles is available here.

Recall risks

For risks of this recall, please visit this Mercedes-Benz article about a recall caused by a similar defect.

Warning signs

Before it stalls, the vehicle may start “running rough,” most likely accompanied by corresponding warning lights on the dashboard. 

Background of the recall

Mercedes first recalled vehicles for this issue in July of last year, as reported. After the recall was issued, the manufacturer became aware of additional vehicles with the same issues that were not included in the original recall, leading to the present announcement.

Other Mercedes-Benz recalls 

Vehicle stalling, accompanied by a potential fire caused another Mercedes-Benz recall, which took place in October 2023 and affected AMG SL roadsters

The repair

Dealers will replace the fuel delivery module free of charge. 

Notifications to vehicle owners will be sent by February 16, 2024.

Is your vehicle a part of this recall?

This Mercedes-Benz fuel pump recall affects more than 13,000 vans. To do a Mercedes-Benz recall check and see if your vehicle is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicMercedes-Benz issues second recall for stalling Metris vans and passenger cars

Stellantis recalls Jeep, Ram vehicles over fuel pump failure, crash risk

Auburn Hills, MI – June 30, 2022 – Stellantis (NYSE:STLA), which owns the Chrysler and Jeep brands, has issued a recall for 138,645 Jeep and RAM vehicles equipped with 3.0L diesel engines due the risk of stall while driving. This increases the risk of a crash.

The recall covers the following models: 

  • 2014 – 2020 Jeep Grand Cherokee 
  • 2014 – 2019 RAM 1500  

Recall summary

Apart from regulating how much fuel should be injected during combustion, the high-pressure fuel pump (HPFP) is responsible for delivering fuel to the engine In the affected vehicles, a defect in the HPFP could cause the component to fail and stop working while the vehicle is being used.    

Recall risks

When the fuel pump fails, it can let debris and other contaminants into the fuel system, clogging it so that fuel does not reach the engine. If this happens, the engine may suddenly stall, affecting other functions such as the power steering and service brakes. This leads to an increased risk of a crash.    

For more on risks of this recall, please visit a previous article on a Mazda fuel pump recall over the same issue. 

Warning signs

Drivers may notice the malfunction indicator lamp or service electronic throttle control warning light flashing on the dashboard. Other signs include “excessive noise” from the fuel pump or even fuel leaking from the component. 

Other Jeep and RAM recalls 

There was a Jeep recall in October 2021, involving 56,180 vehicles because of a faulty rearview camera that prevented drivers from seeing beyond the vehicle’s rear, as reported.

The 2022 RAM trucks were recalled earlier this month also because of faulty rearview cameras, as reported.

Both the Jeep Grand Cherokee and RAM 1500 were part of an earlier recall in 2020 for a similar risk of stalling.    

The repair

Dealers will inspect and replace the high-pressure fuel pump on affected vehicles at no charge to owners. Stellantis will reimburse customers who paid for repairs out of pocket. 

Affected owners will be notified by mail by July 29, 2022

Is your vehicle part of this recall?

More than 138,000 vehicles are included in this fuel pump failure recall. To see if your vehicle is affected, run a Jeep or Ram recall check using MotorSafety’s free vehicle lookup tool.  

Joseph EstabilloStellantis recalls Jeep, Ram vehicles over fuel pump failure, crash risk

Volvo recalls vehicles due to risk of engine shutoff while driving

Ridgeville, SC – July 15, 2021 – Volvo (OTCMKTS: VLVLY) has announced a recall for 85,550 vehicles because of a faulty fuel pump. The issue can cause the car to stall, increasing the risk of a crash.

The component in question is the 15A fuse, with its part number unknown. 

The recall includes the following vehicles:

  • 2019 Volvo S60
  • 2020 Volvo S60
  • 2019 Volvo S90
  • 2020 Volvo S90
  • 2019 Volvo S90L
  • 2020 Volvo S90L
  • 2019 Volvo V60
  • 2020 Volvo V60
  • 2019 Volvo V60CC
  • 2020 Volvo V60CC
  • 2019 Volvo V90
  • 2020 Volvo V90
  • 2019 Volvo V90CC
  • 2020 Volvo V90CC
  • 2019 Volvo XC60
  • 2020 Volvo XC60
  • 2019 Volvo XC90
  • 2020 Volvo XC90

Recall summary 

The fuse to the recalled cars’ fuel pump may blow during “pre-run” actions like “unlocking the vehicle, opening the door, or pushing on the brake pedal.”  A blown fuse will cause the fuel pump to fail, cutting off the fuel supply to the engine and causing the car to lose power while in motion.

Hybrid Electric Vehicles (PHEV) that are part of this recall will not lose power until the battery is depleted.

 Risks

Stalling while driving is very dangerous and can result in the driver being rear-ended by vehicles moving at a high speed.  Additionally, the driver may become stranded in a hard-to-access area. For additional risks, please refer to a recent article on a Ford recall due to the same issue.

Warning signs

The driver may be warned that the fuse is blown if the engine does not start or a warning message is displayed in the infotainment panel

Other Volvo recalls

In August 2020, the Volvo 2018 – 2020 XC60 was part of an 87,226 vehicle-wide recall for loose windshield wipers. In March 2020, several of these same models including 2019 & 2020 S60, V60, V60CC, S90L, V90CC, XC60 and XC90 were part of a large vehicle recall for a software issue, causing the automatic emergency brake System to fail.

Repair

The repair that replaces the 15A fuse with a 20A fuse is free of charge. Owners will be notified if their Volvo needs a replacement on August 1, 2021.

Is your vehicle part of this recall? 

Approximately 85,550 vehicles are part of this Volvo fuel pump recall. To do a Volvo recall check, use Motorsafety’s free vehicle lookup tool.

Mikaela BolkerVolvo recalls vehicles due to risk of engine shutoff while driving

Nissan recalls Armada and Infiniti QX80 over faulty fuel pump

Franklin, TN – June 3, 2021 – Nissan (OTCMKTS:NSANY) has issued a recall for 24,140 Armada and Infiniti QX80 vehicles with faulty fuel pumps.  The fuel pump issues can cause the engine to stall, increasing the risk of a crash. The recall includes:

  • 2020 Nissan Armada
  • 2021 Nissan Armada
  • 2020 Infiniti QX80
  • 2021 Infiniti QX80

The recall only includes units equipped with V8 engines. The affected part is the fuel pump module; part number A7040-3ZD0B.

Recall summary

The recall stems from an issue with the impeller similar to that seen with some 2012 Honda and Acura models, which is a disc that draws fuel from the tank and directs it to the fuel pump. As a result of a supplier error, the impeller can swell and cause the fuel pump to “bind internally.”  This can disrupt the flow of fuel to the engine and result in the car stalling while driving.

There have been no incidents caused by this issue in the U.S., according to Nissan.

Risks

A fuel pump failure while driving will cause a vehicle to abruptly lose power, increasing the likelihood of being rear-ended by another vehicle.

If the system fails while the vehicle is immobile, it can prevent the engine from starting.

Warning signs and safety tips

The manufacturer says there are no warnings before a stall. However, generally speaking, a faulty fuel pump can manifest in a number of ways, such as the engine sputtering at high speeds or a drop in the gas mileage.

The “check engine” light may also come on. In case you experience any of the above signs while driving, calmly maneuver your car to the side of the road and contact roadside assistance.

Other Nissan and Infiniti recalls

Back in April, Nissan issued a recall for the 2021 Infiniti Q50 and Q60 sedans that also faced a potential stalling problem. However, that was related to a software issue and bears no connection to this recall. The Nissan Armada 2021 is not subject to any other recalls.

In September 2019, Nissan recalled several models including the 2018-2019 Nissan Armada due to Improper programming that potentially affects the back-up camera display. This recall included more than 1,200,000 automobiles.

The repair

Dealers will replace the affected fuel pump module, free of charge. Owners will be sent a letter with more information on July 20. However, it is not clear when the repairs will be performed.

No U.S. drivers had come forward with EPS-related problems. Even so, the stateside Hyundai division chose to initiate a voluntary recall March 24. Dealers were notified March 31.

The Solution

Hyundai Motor America has ordered dealers to replace defective EPS motors in affected vehicles. This particular part falls under the original factory warranty, which covers the EPS system and other components for five years or 60,000 miles. Therefore, owners should not incur expenses when taking their vehicles in for service. The automaker intends to notify affected Elantra owners via first-class mail by April 28.

Is your vehicle part of this recall?

Over 24,000 Nissan vehicles have been affected by this Nissan recall. To see if yours is one of them, use MotorSafety’s free vehicle lookup tool.

Sergio StephanoNissan recalls Armada and Infiniti QX80 over faulty fuel pump

Toyota to recall cars with Denso fuel pumps

December 16, 2021 Update – Japanese manufacturer Toyota (NYSE:TM) has remedied issues on 101,964 Denso fuel pumps that cause car stalls while driving. In addition to this, 22,555 of these Toyota parts have been categorized as unreachable and 26,994 have been removed from the recall. All of these issues that cause the pump to stop working were remedied between the first and third quarters of 2021.

Southfield, MI – December 11, 2020 – Japanese manufacturer Toyota (NYSE:TM) is set to recall 1,517,721 cars with faulty fuel pumps manufactured by Denso (OTCMKTS:DNZOY), an auto parts maker that forms part of the Toyota Group. This is the latest installment of recalls conducted by various car manufacturers due to an issue with the pumps that may cause cars to stall, increasing the risk of a crash.

Toyota has yet to announce the details of this recall. The following numbered Toyota parts are affected:

  • 195140201
  • 195140222
  • 195140249
  • 291100043
  • 291200100
  • 291200200
  • 291200202

Recall summary  

The recall concerns the fuel pump, which is responsible for moving gas from a car’s tank to its engine. The fuel pumps in question have a small plastic turbine called an impeller that sucks gas through the pump. These impellers may have been manufactured in a way that causes them to weaken and deform as they soak in fuel. This may cause the whole pump to stop working. 

Series of Denso recalls

This recall is the latest in a series issued by automakers who installed Denso pumps in their vehicles. In the United States, Subaru, Toyota and Honda have issued recalls. According to documents Denso submitted to the National Highway Traffic Safety Administration (NHTSA), Ford, Mazda and Mitsubishi also purchased faulty fuel pumps. 

Toyota issued their first Denso fuel pump recall in January for nearly 700,000 vehicles. Less than a month later, a class action lawsuit was proposed in the Eastern District of New York which complained that the initial Toyota recall was too small, and left out cars that were built with the same defective pump. Toyota has since expanded the recall two times, and by the end of October they had recalled nearly 3.35 million vehicles in total. 

Risks

A car that stalls while in motion is at a high risk of getting hit from behind. 

Denso has warned in recall documents that vehicles may stall while driving. Drivers should keep an eye on the check engine light and other warning indicators. If the car is “rough running” or fails to start, these are signs that something may be wrong with the fuel pump.

If your car stalls:

  • Turn on the emergency hazard lights.
  • Try to shift into neutral and maneuver your car to the side of the road. 
  • Call  your roadside assistance provider
  •  Be sure to stay in the car. The shoulder is very  dangerous for pedestrians.

The repair

Denso has notified Toyota of the recall expansion, and it is now Toyota’s responsibility to recall the fuel pumps and provide a fix. If it is anything like the previous Toyota recalls of Denso fuel pumps, Toyota will notify owners and dealers will replace the fuel pump assembly with a nondefective one for free. Toyota owners were only notified of the prior recall on November 23, but the remedy has not yet become available.

Is your vehicle part of this recall?

Over 1.5 million vehicles have been added to this Denso recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Rebecca RandToyota to recall cars with Denso fuel pumps