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Steering Column Shaft Problems Prompt New Subaru Recalls

June 16, 2016 admin Subaru Recalls

Cherry Hill, NJ — June 16, 2016 — A new Subaru recall effort will address 48,500 potentially compromised vehicles. Drivers in Subaru Legacy or Outback models from either the 2016 or 2017 model years may be in danger of crashing due to sudden steering loss.

As a recall acknowledgment document filed with the National Highway Traffic Safety Administration noted, this issue comes from steering columns that don’t properly connect the steering apparatus to the wheels.

The only component listed in this statement is the column, which was reportedly machined incorrectly during manufacturing. The Safety Recall Report, also available through the NHTSA, lists the production dates for each of the affected models: They range from Feb. 9 to May 6, 2016. This condition could mean that the wrong tool setting was used on the column when it was in manufacturing.

The recall timeline
According to the NHTSA documents, this recall has a relatively short history, with the first customer-related steering issue reported May 3. Further inspections followed on May 5, with the official safety recall determination coming just four days later.

May 9 was listed as the dealer notification date, and as of this writing, no planned owner notification date is given on the amended report dated for May 12. The recall will also include a stop sale for any of the affected Subaru vehicles in the U.S. market.

Because of the manufacturer’s fast response, it has already spurred changes to prevent this issue from hindering future vehicles. New screening practices went into use May 6. To address the potentially dangerous vehicles already in use, the report suggests dealers look at steering column lot numbers before deciding whether the entire column needs to be replaced.

Unlike the faulty shafts, replacement parts are correctly machined and will comply with the intended specifications. The column comes from supplier NSK Steering Systems America, based in Michigan.

All of the affected models are classified as “light vehicles” with a gas power train. While the 2017 Subaru Legacy has a 4-door body style, all of the other models are SUVs. The updated safety recall report lists the 2015 Subaru Outback as well, stating that it may have a defective steering column due to a previous service repair. Vehicle Identification Numbers are not included in this report.

A previous action
Some of the models in this notice were subject to other recent Subaru recalls. Last November, the 2016 Legacy and Outback vehicles were involved in a different action that also resulted from incorrect manufacturing practices.

As the recall report for that case noted, the drive shafts in 3,251 potential units could detach, since the fastening nuts were not properly tightened. This could lead to a fire hazard, since the unmoored drive shafts could hit the vehicle’s fuel tank and cause a leak.

Once again, improper tool use during manufacturing was at fault, since the loose nuts were not torqued correctly during the initial production. For the vehicle to pose a true fire hazard, however, the discharged fuel would have to come into contact with a source of ignition that would spark it into a flame.

This was another case of a fast-acting recall, since the announcement came just three days after Subaru of Indiana Automotive, Inc. discovered the issue, with dealer notification then scheduled for the same day.

Though the remedy mentioned possible replacement nuts and bolts, it also said that dealers could solve the issue by simply tightening these existing parts. A repair procedure document from the manufacturer stated that both the affected Outback and Legacy vehicle models began production on October 24, 2015.

Toyota’s 2014 Tacoma Truck Recall Continues On

June 13, 2016 admin Toyota Recalls

Torrance, Calif. — June 13, 2016 — One of several Toyota recalls from two years ago is still ongoing, with some recent developments affecting the action. Documents from the National Highway Traffic Safety Administration recall center show that this particular recall, originally concerning leaf springs in certain Tacoma autos, has been updated multiple times this year.

The first report, submitted Sept. 26, 2014, included 690,000 potentially affected Pre-Runner and 4×4 trucks produced between 2009 and 2010. These particular vehicles feature leaf springs in a certain location above the rear axle, putting it in place for several possible hazards, unlike other Tacoma models.

According to this source, the faulty rear suspension leaf springs could corrode, fracture or even puncture the fuel tank, causing a leak and possible fire hazard. While the original report didn’t feature any remedy description, later updates were announced as the procedure became available for different regions.

The most recent of these, dated for April 21, 2016, stated that the remedy was available for the San Francisco area, as Phase 10 of the entire operation. Owners that were left out of previous efforts due to location may be addressed in the later rounds.

The recall remedy
As the San Francisco update noted, dealers may have to repair and replace both the faulty leaf spring and any of the systems hurt by it. The updated number of vehicles has expanded to 711,000, with the suspected production period now stretching further back to 2004.

The notice includes two other phases currently in the interim stage, with anticipated remedy dates trailing through the end of April and into early May. One will address vehicles registered for Florida, Georgia, Alabama and the Carolinas, while the second will apply to Arkansas, Louisiana, Missouri, Oklahoma, Texas, Hawaii and Puerto Rico.

To actually fix these vehicles, technicians will need to meet appropriate certification requirements and may require the specially shipped leaf spring kits. The latest Technical Instructions describes the methods of removing old leaf springs and installing the new ones, as well as a description of proper shackle bushing replacement steps.

Technicians may need to inspect the fuel tank, shock absorber, brakeline and ABS wireharness for damage, in addition to the leaf springs. Even if there is no damage, the instructions direct dealers to proceed to the leaf spring replacement procedure.

Other 2014 Tacoma actions
As other NHTSA documents show, 2014 saw other Toyota recalls affect the Tacoma. This model was part of a larger action meant to address possible seat heater wiring damage as a result of front seat cushion compression.

With this recall, Tacoma model years between 2006 and 2011 were affected: Other Toyota models included the Avalon, Camry and Corolla. The original Recall Acknowledgement letter stated that a short circuit in the seat wiring could both burn through the seat and injure possible occupants.

The remedy required dealers to disconnect affected heaters, with the owners at risk found specifically in the southeastern United States, in states like Florida, Georgia and Alabama.

An even earlier recall from the same year also concerned Toyota Tacoma vehicles, this one targeting model years between 2008 and 2014, as well as FJ Cruisers vehicles with the same year range.

Tire placards in these vehicles were found to potentially display incorrect information. Each of these brands received its own set of remedy instructions: For the Tacoma, dealer staff may have needed to place a new overlay label to help make the data more accurate.

As these instructions mentioned, a display with the wrong cold tire pressure could violate the Federal Motor Vehicle Safety Standard, while also causing problems if owners attempt to inflate the tires to meet the incorrect pressure level.

In that case, the manufacturer stated it would send the correct overlay stickers to both owners and dealers to conduct the fix.

FCA Recalls Wide Model Year Range of Dodge Journey Vehicles

June 10, 2016 admin Chrysler Recalls, Dodge Recalls

Auburn Hills, Mich. — June 10, 2016 — A new recall from FCA concerns vehicles from a span of five different model years. As an official press release recently noted, most of the 187,436 recalled vehicles are in Canada, possibly because the action involves a condition made worse in cold temperatures.

Though this issue is not known to have caused any injuries, the source stated that drivers could face steering difficulties in affected autos. When the engine is turned on, some steering fluid could leak out, possibly disrupting the vehicle. The statement specifically noted that the problem exists when the auto is in extreme cold, putting owners in those climates at greater risk.

In the United States, the recall will affect 10,944 vehicles. The statement did not explain what the remedy would entail or when dealers and customers will be notified. It did say that the necessary replacement units “are expected to be available soon.” Impacted model years range form 2009 to 2016.

A different recall from January affected both 2009 Dodge Journey autos and two other models, Dodge Caravan and Chrysler Town and Country vehicles, both of which are from the 2008 and 2009 model years.

This action addressed occupant restraint controller functions that could interfere with the standard air bag control system. The National Highway Traffic Safety Administration said the issue could either lead to unexpected air bag deployment or prevent air bags from inflating when they need to after a collision. Like the Chrysler headquarters, the component’s supplier, Continental Automotive Systems Inc., is based in Auburn Hills, Michigan.

The official Part 573 Safety Recall Report for that issue also advised that a lit warning lamp could indicate a possible ORC malfunction. A later amendment to this report said that final owner notification isn’t scheduled until the end of this year, and that remedy parts are estimated for 2017.

Hyundai Recalls Cars for Second stage Air Bag Problems

June 9, 2016 admin Hyundai Recalls

Fountain Valley, CA — June 9, 2016 — A new Hyundai recall concerns several vehicles with possible air bag deployment issues. The relatively small action involves just 33 Sonata, Sonata Hybrid and Elantra vehicles from the 2015 and 2016 model years produced between 2014 and 2016. As of April 20, no injuries have been traced back to this problem.

According to the Part 573 Safety Recall Report attributed to this case, there is no signal identified that could indicate the problem could occur. If the affected vehicles were not equipped with the proper chemical enhancer, the report stated, the front driver second stage air bag may not deploy. Even if the first stage unit works properly, this failure could be dangerous for drivers and leave them unprotected for more advanced dangers.

The components in question come from Key Safety Systems, based in Lakeland, Florida. In early April, Key alerted Hyundai to some air bag inflator issues. The manufacturer launched the official recall nine days later.

This planned notification date for both dealers and owners was scheduled for April 29, as the supplier made necessary changes to the affected air bag manufacturing process. The replacement air bag module units won’t be produced in the same lots as the others.

As Left Lane News reported, Kia is executing a similar recall with its 2016 Optima, which includes just 17 potentially affected units. The Kia recalls are also due to components from Key, and the replacement air bags will feature the chemical enhancer missing in the previous ones.

All of the affected Kia vehicles were produced between November 2015 and February 2016. Owners and dealers in this recall were both scheduled for notification a week earlier than those in the Hyundai action.

Many Nissan Vehicles Affected in Sensor-based Recall [Video]

June 7, 2016 admin Video

Smyrna, TN — June 7, 2016 — Just one flawed part could compromise multiple systems in Nissan vehicles. More than 3 million units are part of the company’s new recall.

This action comes from faulty Occupant Classification Systems, or OCS. A glitch means that this system could keep an air bag from deploying when it needs to. The recall includes many different vehicles, including Altima, Maxima and Pathfinder cars. Model years range from 2012 to 2017.

Although all of the remedies will be free for the customer, the fixes vary depending on the vehicle. For some vehicles, dealers will only have to reprogram the air bag and OCS electronic control unit. In other cases, they will have to replace the electronic control unit entirely.

Check out our blog for more information on the most recent Nissan recalls, such as one caused by an actuator problem that started on March 30.

Tesla Motors Now a Part of Takata Inflator Recall

June 3, 2016 admin Takata Airbag Recalls

Washington, D.C. — June 3, 2016 — Recently, the National Highway Traffic Safety Administration has taken action to accelerate the Takata air bag recalls. This historic effort has already set records as the largest of its kind, as regulators work with the manufacturers to ensure full completion rates. The official website for the recall campaign, safecar.gov, lists 22 different makes currently involved with the mass recall. Now, a new company is part of the action: Tesla Motors, Inc.

As Bloomberg reported, including Tesla with the existing manufacturers extends the recall’s focus even farther, as the NHTSA works with the various carmakers involved. Back in August, the source reported that Tesla was one of just two car companies that had managed to stay out of the Takata recall actions, along with Volkswagen. The latter company is still not listed among the other participants on Safecar.

In a Takata press release, the company’s CEO, Shigehisa Takada, said that his business still wants to work with regulators to make vehicles safer. “Our actions, including the expansion of product recalls to cover all non-desiccated frontal inflator models, demonstrate our total commitment to safety and our intention to be part of the solution and to restore the confidence of the driving public,” he said.

Tesla has launched multiple recalls recently, including one that impacts 2,700 of its Model X vehicles, according to the Wall Street Journal. That recall centered around loose third-row seats, which could possibly detach if the car was involved in a collision.

Before that, Tesla comprehensively recalled dispersed Model S units after discovering a seatbelt assembly issue. While there were no injuries reported in connection to this problem the seatbelt would have posed a security risk if an affected vehicle was involved in a crash.

Kia Recalls Vehicles for Headlight Issues

June 1, 2016 admin Kia Recalls

Irvine, CA — June 1, 2016 — Some Kia vehicles may suddenly lose headlight functionality, according to a new recall set to begin on this month. The National Highway Traffic Safety Administration’s Part 573 recall report on this effort stated that 3,099 vehicles were potentially affected, including Kia K900 cars from both the 2015 and 2016 model years. Production dates span three years, from 2013 to 2016, and the faulty components come from Daesung Electric, Ltd.

This problem could manifest itself in multiple ways. Headlights may, according to the report, either flicker on and off or shut off completely. This is because of resistance buildup within the electric system, which can come after prolonged usage of the automatic headlights. The connection can worsen over time, meaning that a flickering at first could be a sign of further headlight failure later on.

A Safety Defect determination document from the same source traced the history of this issue, with the initial Quality Information Report first occurring on October 19, 2015. After the first conditions were found, the manufacturer determined that the oxidized contact points within the affected vehicles’ multifunction switches were causing the lighting failure.

In contrast to this, the new material in the multiswitch contacts will be less prone to oxidization and make connectivity within the lighting system easier. No accidents or injuries are currently connected to this issue.

Although the company upgraded the contact material and software on January 12, 2016, the voluntary recall wasn’t launched until April 7, 2016. This was after 79 warranty claims and 46 consumer reports.

Dealers should be notified by May 19, and will replace the existing contacts with new ones that reduce the chance of a glitch. The owner notification date is planned for May 27.

Control Arm Issues Initiate GM Recall

May 31, 2016 admin GMC Recalls

Warren, MI — May 31, 2016 — A group of eight vehicle models, including Cadillac, Chevrolet and GMC names, are subject to a new overarching recall concerning suspension front control arms. After the manufacturer’s report date of April 27, 4,789 potential units are part of this action and may leave drivers in danger of a sudden loss of control while steering.

This is a relatively recent recall, with the official vehicle chronology only dating back to April 5. According to the Part 573 Safety Recall Report, available through the National Highway Traffic Safety Administration’s website, the manufacturer noticed a “deformed” upper control arm in a GMC Yukon XL Denali, caused by incomplete welding within the vehicle. The control arm failure can occur no matter which speed the affected cars are driving, and may also be set off by “jarring road inputs.”

The issue traces back further to the component’s supplier, Multimatic Inmetmatic. The planned dealer notification date was listed as April 27, and after this, dealers were instructed to fix the vehicle alignment of these models and replace both the right and left front upper control arms. Since April 8, the supplier has improved its manufacturing process to reduce possible dangers and make these cars more compliant with General Motors regulations.

No specific owner notification date was listed in this report, though it did state that the manufacturer will reveal the official mail date when it becomes available. All of the affected vehicles carry either the 2016 or 2017 model years.

The models themselves include the Cadillac Escalade and Escalade ESV, the Chevrolet Silverado 1500, Suburban and Tahoe, and the GMC Sierra, Yukon and Yukon XL. The manufacturer urges owners to contact the individual companies involved in each of these GM recalls for more information.

Police Vehicles Part of Joint Ford Recall

May 30, 2016 admin Ford Recalls

Dearborn, MI — May 30, 2016 — Ford finished the month of April with a joint statement addressing several recalls impacting its vehicles in the United States. While the largest of these involved speed sensor issues, another one included Ford Police Interceptor and Explorer vehicles with the 2014 and 2015 model years. Altogether, the recall concerns suspension problems in 81,036 total autos, with 75,364 in the United States.

The affected Interceptors have a different manufacturing history than the Explorers also involved in this recall. Though both sets of vehicles were built at the company’s Chicago Assembly Plant in 2014, the Interceptors were produced between January 17 and May 31 last year.

According to this release, the vehicles are possibly subject to a weak rear suspension toe link, which could leave drivers vulnerable to a loss of control or possibly a crash. This defect has led to one confirmed accident and injury, and the manufacturer attributes the danger to “poor weld quality” in the affected links. Both the left and right links can be affected, requiring dealers to replace each of them for a full remedy. The fix also requires dealers to align the rear suspension.

The Ford recalls aren’t the only recent example of a police vehicle action. In March, Chevrolet recalled 6,280 Caprice Police Pursuit Vehicles for a corrosion problem that could cancel out the vehicle’s power steering.

If this happened suddenly, drivers could be in danger of losing control over the vehicle. A press release on this case from March 18 said that the company had not as of yet planned an official repair date. Chevrolet had, however, developed a basic remedy plan, which involved dealers replacing the entire steering gear assembly in affected units. No injuries were reported as of the statement’s release.

Ford Recall Will Focus on Shifting Difficulties

May 27, 2016 admin Ford Recalls

Dearborn, MI — May 28, 2016 — Some Ford drivers could experience a jarring gear change, according to a press release from the manufacturer’s official site. That source announced a new recall meant to fix a software issue that may cause unwanted transmission shifts. This was one of a series of five Ford recalls (three for safety and two for safety compliance) that will affect cars across the United States, Canada and Mexico.

The shifting issue represents the largest of these recalls, with 201,900 vehicles potentially affected and total model years ranging between 2011 and 2012. The four models in question (the Ford F-150, Expedition and Mustang as well as the Lincoln Navigator) will have a 6R80 transmission.

Because of problems with an included sensor, the press release stated, vehicles could suddenly change speed and possibly lose control. Though there are no injuries or fatalities attributed to this fault, there have been three reports of accidents.

The remedy described in this statement varies slightly depending on whether or not the dealer finds diagnostic trouble codes in the vehicle’s affected control modules. Both cases involve updating the control software as necessary.

This is similar to another major recall related to shifting issues from Fiat Chrysler Automobiles. In that case, the automaker recalled a total of 811,586 vehicles to address shifting systems that were confusing users.

While the models themselves did not suffer any equipment failure, a statement from that company did mention 41 injuries that may come from the difficult transmission lever. Drivers were at a possible risk if they exited these vehicles before fully parking them.

After the latest FCA enhancements, affected vehicles in this recall will reportedly automatically halt a vehicle to prevent any unintended movements. These vehicles already contain some warning systems, including chimes, to alert the driver when the car is not in park while the doors are open.