Honda Recalls 4,455 Acura ILX Vehicles

Laguna Hills, CA – March 8, 2019 – Acura (American Honda Motor Company) is recalling 4,455 model year 2014-2019 Acura ILX vehicles. The vehicles may have a deformed fuel tank, resulting in the raised height of the fuel pump causing the fuel level float to stick. This could lead to inaccurate fuel levels displayed on the fuel gauge.

The defect

According to the National Highway Traffic Safety Administration Safety Recall Report, an improper manufacturing process produced deformities in the bottom of certain fuel tanks, which could raise the fuel pump height, decreasing the clearance between the fuel float and the inner wall of the tank.

Fuel movement in the tank can then cause the float to stick along the inner wall, leading to incorrect gauge readings. In a worst-case scenario, the vehicle could run out of fuel and stall, potentially increasing the risk of a crash.

Timeline of events

Honda received the first report of an inaccurate fuel gauge in February 2018. At that time, troubleshooting did not result in tank replacement.

Following additional reports of inaccurate fuel gauge readings, investigation continued from October 2018 through January 2019. Recreation tests by the supplier confirmed the problem, and revealed that an inappropriate cooling jig adjustment setting was used during a specific production period, resulting in the deformed tanks.

Further review also showed an inadequate cooling water flow rate during another phase of production, separate from the one in which the original fuel tank problems occurred. Records from this time confirmed that the tanks shrank and deformed due to the improper flow rate of cooling water.

On January 17, 2019, Honda determined that a motor vehicle safety defect existed, and decided to issue a safety recall. As of that date, Honda had received 621 warranty claims and 264 field reports. However, no reports of crashes or injuries related to this issue have been received.

The solution

In a statement issued Feb. 8, Acura announced that it is voluntarily recalling 4,455 model-year 2014-2019 ILX vehicles in the U.S. for inspection and, if needed, complimentary replacement of the fuel tanks, free of charge.

Acura is encouraging owners of affected vehicles to bring them to an authorized dealer for repair as soon as they receive notification from Acura. Notification will occur by mail, beginning in early March 2019. can help you determine whether your vehicle is subject to a government-mandated recall or whether there is some factory notice that you should be informed of. 

Check your car’s recall status using MotorSafety’s free vehicle lookup tool.

Sean ReyesHonda Recalls 4,455 Acura ILX Vehicles

Honda recalls nearly half a million vehicles for fuel pump issues

Torrance, Calif. – February 20, 2019 – Honda (American Honda Motor Co.) is recalling certain:

  • 2016-2018 Acura MDX
  • 2015-2019 Acura TLX
  • 2015-2017 Honda Accord vehicles

These models were equipped with a 3.5L V6 engine. The recall is due to potential fuel pump issues, and 437,032 units were potentially affected.

The defect

According to the National Highway Traffic Safety Administration Safety Recall Report on this incident, sodium particulates contained in low-quality fuels can adhere to certain internal components in the fuel pump.

This can eventually lead to build-up, which in turn increases the electrical and mechanical resistance inside the pump, and subsequently reduces fuel pump performance.

If a vehicle is operated in surroundings with high ambient temperatures, a reduction in fuel pump performance can restrict vehicle acceleration, cause an engine stall or both. If the engine stalls while the vehicle is moving, the chances of a crash greatly increase.

Timeline of events

Honda received the first report of an engine stall prior to August 2017. Claims were minimal and infrequent, so Honda made the decision to continue monitoring the market.

Between August and September 2017, after additional engine stall reports, Honda launched an investigation. Failed return parts were sent to the fuel-pump supplier.

It was known that the fuel pump operating voltage could vary between 10 V-13 V. The supplier was able to recreate the engine stalling condition while operating the fuel pump in 10 V mode.

Between October and November 2017, sodium deposits were found on the brush and commutator components in the failed fuel pumps, and between December 2017 and June 2018 Honda conducted additional tests, determining that low-quality fuels were to blame for the problematic presence of sodium.

Recreation tests confirmed that fuel containing greater than one part per million of sodium could result in the aforementioned restriction in regard to safe vehicle acceleration, or potentially result in a stalled engine.

Between July and November 2018, more testing confirmed that when the fuel pump operated in 10 V mode, more sodium could accumulate within it.

This situation was found to result in increased mechanical and electrical resistance, and caused a reduction in fuel pump performance. Poor pump performance can lead to an engine stall as well as restricted or rough vehicle acceleration.

On January 22, 2019, Honda determined that a credible defect related to motor vehicle safety existed. The automaker then made the decision to conduct a safety recall, having received 731 warranty claims and 102 field reports but no accounts of any crashes, injuries or deaths directly related to this issue.

The solution

According to a media release from Honda, all owners of registered vehicles are being contacted by mail. The notice will request that each owner take their vehicle to an authorized Acura or Honda automobile dealer.

Once the car has been brought to the seller, the FI-ECU will be updated with software programming that disallows fuel pump operation in the 10 V range and thus prevents the potential for sodium accumulation.

If the vehicle owner informs the dealer that they have experienced an engine stall, and this is confirmable via a diagnostic scan, the fuel pump will also be replaced.

Both services will be completed at no cost to the owner. Additionally, any owners who previously paid to have one, or both repairs, completed out of their own pocket will be eligible for reimbursement. The recall is expected to begin March 25, 2019.

Check your car’s recall status using MotorSafety’s free vehicle lookup tool.

Sean ReyesHonda recalls nearly half a million vehicles for fuel pump issues