Kia issues second recall for older Sportage SUVs over fire risk

Kia issues second recall for older Sportage SUVs over fire risk

November 4, 2022 Bojan Popic

Irvine, CA – November 4, 2022 – Kia (OTCMKTS:KIMTF) is once again recalling 71,704 2008 and 2009 Kia Sportage compact SUVs due to the risk of these vehicles catching fire while driving or parked.

These cars were previously repaired for the same problem in 2016 but caught fire several times since, prompting the manufacturer to issue another recall. This is the latest chapter in the Kia and Hyundai fire-related saga.

Recall summary

The vehicles in question may experience an “engine compartment fire originating from around the Hydraulic Electronic Control Unit (HECU)”, which is part of the anti-lock brake system, or ABS module.

The exact cause of the fire is currently under investigation. However, in at least one case, the vehicle that caught fire had “corroded wiring near connector and foreign substances/corrosion on printed circuit board (PCB),” which is a “medium” used to host the car’s “electronic components.”

Background of the recall

The same vehicles were repaired in 2016 due an electrical short within HECU caused by corrosion from an “improperly sealed” HECU cover. Dealers addressed the problem by inspecting the modules and replacing them if any traces of corrosion were present. 

But it appears that the repair may not have been sufficient, given that the current recall comes on the heels of 8 fires and 15 “melting” incidents that occurred in cars post-repair.

Recall risks

Risks with vehicle fires are well documented here and in previous similar recalls, such as this Hyundai fire issue from August 2022. 

Warning signs

If the HECU module overheats or catches fire, the ABS warning light on the dashboard may illuminate. Apart from that, the driver or occupants may notice the smell of burning or observe smoke.

Safety tips

Kia advises owners to park outdoors and away from buildings or other vehicles until the problem has been resolved. For tips on what to do in the even of fire, please visit the following article about yet another Kia fire recall.

Other Kia Sportage recalls

These fire issues are not the only problem that has been troubling the Korean manufacturer lately. Just a few days ago, they had to recall a batch of brand-new Kia Sportages that might catch fire. 

Vehicle fires are a problem that Kia and its sister company, Hyundai, have been tackling for some time now. These issues have been recapped in this article. 

The repair

At this time, the manufacturer is working on a solution for this Kia fire risk issue. Once available, the final repair will be free of charge. 

Vehicle owners will receive notification about the current issue on or around December 22, 2022. 

Is your vehicle part of this recall?

More than 70,000 SUVs are being recalled over this Kia engine fire risk. To do a Kia recall check and see if yours is one of them, use MotorSafety’s free vehicle lookup tool. 

Bojan PopicKia issues second recall for older Sportage SUVs over fire risk
US government investigates Kia and Hyundai over stalling vehicles

US government investigates Kia and Hyundai over stalling vehicles

September 28, 2022 Bojan Popic ,

Washington, D.C. – September 28, 2022 – The U.S. government’s auto safety regulator is investigating Hyundai (NASDAQ:HYMTF) and sister company Kia (OTCMKTS:KIMTF) over an allegation some of their cars can develop a severe and sudden engine oil leak. This can cause the engine to seize and stall the vehicle, increasing the risk of a crash and injury. 

If the investigation leads to a recall, it could affect an estimated 5.2 million vehicles.

 Some of the potentially affected vehicles include: 

  • 2010 – 2020 Hyundai Santa Fe
  • 2013 – 2018 Hyundai Santa Fe Sport
  • 2006 – 2019 Hyundai Sonata
  • 2011 – 2019 Hyundai Sonata Hybrid
  • 2016 – 2019 Hyundai Sonata Plug-In Hybrid
  • 2010 – 2015 Hyundai Tucson
  • 2018 – 2019 Hyundai Tucson
  • 2010 – 2013 Kia Forte
  • 2010 – 2013 Kia Forte Koup
  • 2005 – 2020 Kia Optima
  • 2007 – 2010 Kia Rondo
  • 2011 – 2020 Kia Sorento
  • 2011 – 2021 Kia Sportage
  • 2019 Hyundai Santa Fe XL
  • 2015 Hyundai Tucson Fuel Cell

All these vehicles have 1.6L T-GDI Gamma, 2.4L Theta II GDI, 2.4L GDI Theta II, Kappa or 3.8L GDI Lambda-II engines.

Risks

A sudden stall can dramatically increase the risk of a crash. In addition, the unexpected loss of oil can result in “catastrophic engine damage.” Indeed, several owners had to have their engines replaced as a result of this issue.

Investigation summary  

The regulator, the National Highway Traffic Safety Administration (NHTSA), opened an investigation on September 12,  2022, following a petition submitted by the “majority of the nation’s automotive repair and preventative maintenance professionals” claiming ‘unprecedented’ oil leaks that would happen without any prior warnings. 

The issue appears to be caused by oil “drain pan assembly failures” that are alleged to be caused in part by “flimsy” materials used in pan construction. In addition to that, the pans appear to have a design defect which makes the oil leak more likely to occur.

What is flimsy?

The oil drain pan – or a sump – is a metal pan that holds oil that is required to lubricate the engine. The sump has a hole whose only purpose is to allow the engine oil to drain during replacement. The hole is sealed off by a plug, which is a bolt that screws into the hole to close it.

Based on the allegations, the oil drain plug can loosen up while driving at highway speeds. This could create a substantial oil leak, which may cause the engine to seize, stalling the vehicle.

Where is the design defect?

The gasket is a piece of rubber or plastic that sits on top of the oil filter and “seals the area between the oil pan and the engine block” to prevent leaks.

When the oil is changed out, the gasket needs to be changed as well to avoid “double-gasketing”, which may result in a leak by pushing the oil out to the top.

In the affected vehicles, the oil pan and the gasket are both painted black, making it easy for the person changing the oil to miss the extra gasket. This can also result in the oil leaking out of the engine, resulting in a stall.

Complaints

There have been multiple customer complaints going back to as far back as 2017. In several cases, dealers refused to cover the cost of the repair, attributing the plug issue to the owner accidentally not tightening it properly during the last oil change or “teenagers… loosening oil plugs as a prank.” 

Other Hyundai and Kia recalls

Owners of Hyundai and Kia vehicles should be aware of the ongoing engine and fire-related issues, as described in one of the Hyundai Santa Fe recalls. 

In addition, oil starvation and subsequent engine failure caused one of the previous Kia Forte recalls dating to April 2021.  

Is your vehicle part of a recall?

This investigation may eventually lead to a Hyundai engine recall, possibly affecting over 5 million vehicles. To do a Hyundai or Kia recall check and see if your car might be a part of it, please use MotorSafety’s free vehicle lookup tool.

Bojan PopicUS government investigates Kia and Hyundai over stalling vehicles
Hyundai and Kia may need to recall more vehicles that may catch fire

Hyundai and Kia may need to recall more vehicles that may catch fire

January 30, 2022 Rebecca Rand ,

Washington, D.C. – January 30, 2022 – The U.S. government auto safety regulator is looking into whether Hyundai (OTCMKTS:HYMTF) and Kia (OTCMKTS:KIMTF) will need to recall additional vehicles that may be prone to catching fire and whether remedies for the recalls both manufacturers have already issued are adequate to lower the risk of fire. Both companies have already issued various recalls for vehicles catching fire, sometimes for unknown reasons.

This latest development is part of an ongoing probe into the situation that affects an estimated 3 million vehicles. A partial list of the vehicles is below:

  • 2013 Hyundai Elantra
  • 2012 Hyundai Santa Fe
  • 2017 Hyundai Tucson
  • 2013 – 2014 Santa Fe Sport
  • 2011 – 2014 Hyundai Sonata
  • 2011 – 2013 Hyundai Sonata Hybrid
  • 2016 – 2017 Hyundai Sonata Hybrid
  • 2015 – 2016 Hyundai Veloster
  • 2012 – 2015 Kia Forte

Summary

On December 21, the regulator, the National Highway Traffic Safety Administration  (NHTSA), opened this probe – called an engineering analysis – on the heels of “161 fires potentially due to engine failures,”  which resulted in three injuries. 

Out of the complaints submitted, 125 were about vehicles that were not previously included in any fire-related recalls, while the rest was about cars that  have already been repaired under one of the eight recalls that have so far been issued due to the risk of these vehicles catching fire. 

The full list of vehicles being investigated is available here. Hyundai owns 33.8% of Kia.

‘Caught fire while parked and turned off’

Some of the cars previously not included in a fire-related recall are the ​​2013 Hyundai Elantra, 2011 Kia Sorento and 2012-2015 Kia Rio with as many as 550,000 of them potentially subject to recalls. 

In one of the related complaints, the driver alleges that his or her car caught fire while turned off in a parking lot of a restaurant. Witnesses mentioned hearing “electrical sparks” before the fire. The driver did not have insurance that would cover the loss of his or her “only mode of transportation.”

In another situation, a 2013 Elantra with only “8-12 miles on it” was “fully engulfed” after minutes of catching fire for unknown reasons. A third driver lost his or her brakes but did not receive any additional warnings before seeing smoke coming out from the back of the car while out on the highway.

Potential inadequate remedies

Over 35 complaints are about cars that received recall repairs, but still ended up having engine issues. The following recalls may need to be “re-done” with a new repair:

Background of the investigation

Hyundai and Kia have been under the scrutiny of the U.S. government since 2017 when NHTSA opened queries regarding Theta II engine recalls that contained various “inaccuracies” in the associated reports. Both manufacturers were found liable and paid hefty penalties – $70 million for Kia and $140 million for Hyundai – and were required to take a host of safety-related measures to ensure that these omissions would not happen in the future. 

In 2019, NHTSA opened a preliminary evaluation to investigate claims of “non-crash fires,” which resulted in multiple recalls. The investigation has now been upgraded to this engineering analysis, which typically takes a year and may result in additional recalls. 

Will your vehicle be part of a new recall?

No new recalls have been announced as of the publication of this article, but future Hyundai engine recalls and Kia engine recalls may be coming. To do a Kia recall check or a Hyundai recall check, use MotorSafety’s free vehicle lookup tool. All repairs will be done free of charge.

Rebecca RandHyundai and Kia may need to recall more vehicles that may catch fire
Kia recalls vehicles over risk of engine fire

Kia recalls vehicles over risk of engine fire

November 21, 2021 Bojan Popic

Irvine, CA – January 31, 2022 – The U.S. government auto safety regulator, the National Highway Traffic Safety Administration  (NHTSA),  is currently conducting an investigation to see if the remedy offered in this recall was adequate. Please bookmark this page and come back for any updates. You can find more information about why this is happening here or use our free vehicle lookup tool to see if your car is part of a recall.

Irvine, CA  – November 21, 2021 – Kia Motors (OTCMKTS: KIMTF) is recalling 10,731 cars whose engines may stall or catch fire as a result of premature wear, increasing the risk of a crash and injury.

This recall is the newest addition to the long list of fire-related issues that have been plaguing Kia. 

Vehicles that are affected by this recall include:

  • 2017 Kia Optima Hybrid
  • 2018 Kia Optima Hybrid
  • 2017 Kia Optima PHEV
  • 2018 Kia Optima PHEV

Recall summary  

Connecting rod bearings are designed to cut down on the friction between engine parts.

In the affected vehicles, these bearings may suffer from premature wear, which may cause the engine to stall while driving. In addition, the connecting rod can snap and pierce the engine, which may cause an oil leak and result in a fire. 

Background of the recall

This recall is very similar to a recall conducted by Hyundai last year for the same reason. At least six fires have been reported leading up to this recall.

The reasons behind this and other Kia fire-related recalls are not clear. The affected component is the “engine assembly sub” with part number 189N12EH00.

Recall risks

As reported, stalling can lead to dangerous situations, especially if it happens in high-speed traffic. 

A fire inside the engine compartment that occurs while driving has a wide range of potential hazards. For more information, please visit this article.

Warning signs

Warning signs that may alert the driver include vibrations and metallic rattling coming from the engine. In most cases, the “ oil pressure” warning light on the dashboard will be illuminated. If that happens, the driver should stop the vehicle in the first safe spot and turn off the engine to prevent any further damage.

Other Kia Optima recalls 

This recall is one of the eight recalls that came about as a result of an ongoing U.S. government investigation into the reasons behind “non-collision” collision fires that keep affecting Kia vehicles. Other recalls related to this issue include a June recall affecting Kia Optima and Kia Sorento vehicles and one in December of last year affecting Kia Sportage, Kia Sorento and Kia Soul vehicles.

The last 2018 Kia Optima recall was conducted in 2018 due to a risk of stalling while driving.

The repair

As a part of the repair, dealers will inspect the condition of rod bearings. If there are signs of wear, the whole engine will be replaced. Additionally, updated control software that would detect if engines start producing any unusual vibrations will be installed. After the software installation, the warranty for engine block assembly repairs will be extended to 15 years or 150,000 miles, whichever comes first.

All repairs are free.

Notifications about the repair will be sent to vehicle owners on November 29, 2021.  

Is your vehicle a part of this recall?

This Kia Optima Hybrid engine recall includes more than 10,000 vehicles. To do a Kia recall check, use  MotorSafety’s free vehicle lookup tool.

Bojan PopicKia recalls vehicles over risk of engine fire
Kia recalls SUVs over stall and fire risk

Kia recalls SUVs over stall and fire risk

May 4, 2021 Bojan Popic

Irvine, CA – May 4, 2021 – Kia Motors (OTCMKTS:KIMTF) is recalling 147,249 vehicles equipped with 2.0L Nu MPI engines, which may stall or catch fire while driving as a result of internal damage. This increases risk of a crash and may result in serious injuries to vehicle occupants.  This Kia vehicle recall includes the following vehicles:

  • 2021 Kia  Seltos
  • 2020 Kia Soul 
  • 2021 Kia Soul

The component in question is called “piston assembly,” part number 23041-2E801. This is the latest in the series of ongoing fire-related Kia and Hyundai recalls.

Recall summary  

The engines of these cars contain piston oil rings, whose function is to seal the combustion chamber  – where gasoline and air mix  – from other parts of the engine, partly to ensure that no extra oil is passed into the chamber.

Due to a supplier error,  the recalled vehicles’ piston oil rings were “improperly heated” during production.  As a result of this, they may become excessively hard to the point where they start chipping. This may result in the seal between the other parts of the engine and the combustion chamber breaking, which may cause extra oil to get into the engine and damage it.

The damage may cause the car to stall while driving. If the car continues to be driven, parts of the piston assembly can break apart and pierce the engine. This may result in the vehicle catching fire as oil escaping from the engine comes in contact with the “hot exhaust components.”

Warning signs

The driver may be alerted to this problem if they hear the engine make a metallic rattling sound and feel it vibrate. In most cases, this will be accompanied by an illuminated “ oil pressure warning light” on the dashboard. To prevent any further damage, the driver should stop the vehicle in the first safe spot and turn off the engine. 

Risks

Stalling while driving may lead to potentially dangerous situations, especially if it happens in high-speed or dense traffic. Car fires are very dangerous and kill over 300 people a year on average,  as reported.

For tips on what to do if your car catches fire, please see this article about last year’s Kia Stinger recall for mystery fire risk.

Other Kia engine recalls

Both Kia and Hyundai have been subject to multiple fire-related recalls. Recently, the latter – which is part-owned by Hyundai and builds vehicles on its platform – recalled over 300,000 Kia Cadenza and Kia Sportage cars because of fire risk related to a part within the anti-lock brake system (ABS). Faulty engine rod bearings were the culprit behind a recent Hyundai recall due to the stall and fire risk.

Seltos Kia 2021 is not subject to any additional recalls.

The repair

To fix the issue, Kia Motors dealers will conduct a special engine examination in affected vehicles . If an oil ring flaw is found, the dealer will replace the whole engine. In certain cases, the dealer might also install software that will alert the driver that the piston oil ring is damaged.

The recall is slated to begin on June 11.

Is your vehicle part of this recall?

This recall includes nearly 150,000 Kia vehicles. To do a Kia recall check, use MotorSafety’s free vehicle lookup tool.

Bojan PopicKia recalls SUVs over stall and fire risk
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