Ford recalls Bronco Sport, Escape and Corsair cars that may stall

Dearborn, MI – September 25, 2021 – Ford (NYSE:F) has issued a recall for 13,334 cars from its 2021 and 2022 line-up to fix an engine stalling issue. Stalling on the road can result in a crash, increasing the risk of an injury for both the occupants of the car in question and nearby drivers.

The affected models include the following SUVs and light vehicles:

  • 2021 – 2022 Ford Bronco Sport
  • 2021 Ford Escape
  • 2021 Lincoln Corsair

The component in question is the “fuel delivery module” with part numbers LX61-9H307-TC/BC and LX61-9H307-BC/YB.

Recall summary

The affected vehicles are fitted with a faulty fuel delivery module, which is the part that pumps fuel from the fuel tank to the engine. Owing to a manufacturing error, the wall of the fuel tube inside the module may be too thin which can cause the module to leak inside the fuel tank. This can result in a drop in fuel pressure to the engine, causing it to stall. It can also prevent the engine from starting in the first place. 

Recall risks

If the engine loses power while driving, it can increase the risk of another vehicle crashing into the stalled car, resulting in an injury. 

Other Ford recalls

Ford Explorer recalls include four recalls over the past five years for multiple model-years because of faulty suspension which can cause the driver to lose control of the vehicle. Loss of control – albeit because of a different issue – is behind another recent Ford recall that, in addition to Ford Explorers,  includes Taurus sedans and Edge SUVs.

The 2021 Ford Explorer was recalled in August for improper deployment of side airbags and in December of last year for a  potential loss of power.

The repair

Lincoln and Ford dealers will replace the fuel delivery module, free of charge. 

Owners will be notified between October 4 and October 8, 2021.

Is your vehicle part of the recall?

To see if your vehicle is a part of this Ford Escape, Lincoln Corsair, and Ford Bronco recall, use MotorSafety’s free vehicle lookup tool.

Vishal VenugopalFord recalls Bronco Sport, Escape and Corsair cars that may stall

Ford recalls more than 40,000 vans due to faulty seat belts

Dearborn, MI – September 5, 2021  – Ford (NYSE:F) has recalled 42,493 vehicles with faulty child restraint systems, which may increase the risk of injury during a crash. This recall include the following vans: 

  • 2021 Ford Transit 
  • 2022 Ford Transit
  • 2021 Ford Transit Connect 

The affected component is the “front passenger seat belt automatic locking retractor”, with part numbers LK41-1461294-A/B/D/E. This is the second recall caused by faulty seat belts provided by the Swedish-American supplier Autoliv.

Recall summary  

As reported, seat belt retractors are used to “lock up” the seat belt to protect the occupant from getting thrown from the seat in the event of a crash. There are two types of retractors – the emergency locking retractor (ELR) and the automatic locking retractor (ALR). 

While the ELR only reacts when the system detects a crash, the ALR locks up right away after the seat belt is buckled. For that reason, it is often used to secure a child seat.

In recalled cars, the ALR in the front passenger seat deactivates “after the seatbelt is fully pulled out of the retractor,” causing the child to be inadequately restrained. The defect is caused by “out of tolerance” components provided by the supplier.

Warning signs 

Drivers may notice that an “audible clicking noise” that occurs when the ALR function is active but stops before the seat belt is “fully retracted.” This is the same warning sign provided by Daimler for its recent Mercedes-Benz recall for the same issue.

Risks

A seat belt with a faulty automatic locking reactor will not secure the child seat firmly in its place. This increases the risk of injury during a crash or sudden stops.   

Other Ford Transit recalls

In June, Ford recalled close to 200,000 vans – including the 2021 Ford Transit Connect vehicle – over the risk of a rollaway. The 2020 and 2019 Transit Connect vehicles were recalled in November of last year due to the risk of engine fire, as reported.

The repair

Dealers will replace the seat belt assembly free of charge, if necessary.  Notifications will be sent to owners beginning September 13, 2021.  

Is your vehicle a part of this recall?

This Ford recall includes more than 40,000 vehicles. To check for Ford recalls, use  MotorSafety’s free vehicle lookup tool.

Bojan PopicFord recalls more than 40,000 vans due to faulty seat belts

Ford tells owners not to drive F-series pickups with wheels that may fall off

Dearborn, MI – August 2, 2021 – Ford (NYSE:F) has recalled 17,616 pickup trucks with potentially loose wheel hub extenders that may cause the wheel to fall off of the car. This defect is serious enough where Ford is telling owners NOT TO DRIVE the car, even to the dealership.

It includes the following vehicles:

  • 2021 Ford F350 SD pickups
  • 2021 Ford F450 SD pickups
  • 2021 Ford F550 SD pickups
  • 2021 Ford F600 SD pickups

Recall summary 

The recall concerns the front wheel hub extender, which extends the size of the wheel hub on pickups with wide front body axles and dual rear wheels. The extenders – that are typically used for aesthetic purposes or to provide more stability while driving – may not be screwed in all the way.

Background of the recall

The Michigan factory where the trucks’ axles were assembled has an “automated torque station” that checks to make sure everything is screwed in properly. Ford believes the recalled trucks must have bypassed this checkpoint and estimates that 80% of the recalled trucks have loose hub extenders.

Risks

This defect puts the wheel hub extenders and the wheels at risk of detaching from the truck, greatly increasing the risk of a crash. Ford has received two reports of wheels falling off trucks as a result of this flaw. Neither resulted in an accident or injuries.

Detached wheels not only put the driver at risk of losing control, but the tires themselves become a dangerous, fast-moving road hazard that could cause other cars to crash.

Warning signs

According to the manufacturer, drivers might, while driving, experience vibration and noise, as the nuts loosen.

The repair

The risks posed by this defect are high enough that Ford is telling owners NOT to drive their recalled car — not even to the dealership. Dealers have been told to send someone out to fix the car, and if this is not possible, to tow the car to the dealership. The dealer will check that the hub extenders are screwed in properly. If the hub extenders are loose, the dealer will tighten them. This inspection and repair, including necessary towing services, will be offered free of charge.

Owner notifications and instructions

Ford mailed notifications to owners in mid-June. The notifications include instructions for car-savvy owners on how to perform the inspection/repair themselves.

Is your vehicle part of this recall?

Over 17,000 vehicles are included in this Ford recall. Check your truck for Ford recalls using MotorSafety’s free vehicle lookup tool.

Rebecca RandFord tells owners not to drive F-series pickups with wheels that may fall off

Ford recalls vehicles that may stall or roll away

Dearborn, MI – June 18, 2021 – Ford (NYSE:F) has announced a recall for 4,436 2021 Ford F-150 pickup trucks due to faulty driveshafts, which are components of the vehicle responsible for powering them. This defect can cause sudden loss of power or “unintended” movement while parked without warning, increasing the risk of injury due to a crash. 

The affected part is the driveshaft with multiple part numbers, including ML34-4K145-KHE and ML34-4K145-JHE.

Summary

Recalled vehicles feature a two-piece rear driveshaft that transfers power to the vehicle’s rear wheels. Due to a supplier error, the circlip –  a fastener that connects the two pieces together – was not installed properly. The installation issue may result in the pieces of the driveshaft separating, which in turn may cause a sudden loss of vehicle power or “unintended” vehicle movement when “the parking brake is not applied.”

Risks

Stalling while driving may result in the driver getting hit from behind, which may create a multi-car pileup and cause severe injuries. If the car rolls away while parked, it may hit people or inanimate objects, causing injuries or property damage.

Warning signs

Drivers may experience a “clunking or banging noise” before the car stalls or rolls away.

Other Ford recalls

Earlier this month, the manufacturer recalled close to 200,000 Transit vans for the risk of rollaway. In December of last year, Ford issued a recall for 10,905 vehicles with faulty driveshafts, including the 2020 Ford Explorer and Lincoln Aviator SUV.

Repair

Owners were sent letters instructing them to take their cars to a dealership for assessment and possible driveshaft replacement on June 14. The assessment and replacement, if necessary, will be free. 

Is your vehicle part of this recall? 

An estimated 4,436 vehicles are part of this Ford recall. To see if your Ford 2021 F150 is one of them and to do a Ford Recall check,  use Motorsafety’s free vehicle lookup tool.

Mikaela BolkerFord recalls vehicles that may stall or roll away

Ford Recalls 2013-2016 Fusion Vehicles Because Of Transmission Defect

November 18, 2021 Update – Ford Motor Company has remedied transmission issues in 145,065 Ford models such as the 2016 Ford Fusion. 12,640 Ford Fusion models have been deemed unreachable with 26 additional models being removed from the recall.

Laguna Hills, CA – May 18, 2019 – Ford Motor Company is recalling certain 2013-2016 Ford Fusion vehicles equipped with 2.5 liter engines because a transmission defect could allow the driver to shift into Park and remove the ignition key while the vehicle may still be in gear. This mirrors a previous 2019 recall of the Ford Ranger due to automatic transmission issues. If this happens, the vehicle may unexpectedly roll away from its parked position, increasing the chance of an accident. As many as 259,182 vehicles may be affected. 

The Defect

According to the National Highway Traffic Safety Administration report on this issue, the transmission shifter cable bushing may deteriorate over time, causing it to disconnect from the transmission. When this happens, if the driver shifts into Park, the vehicle could still be in gear even after the key is removed. This could lead to the vehicle unexpectedly moving or rolling away, potentially resulting in a crash. This issue has occured before in a 2019 recall of 2011-2013 Ford F-150 faulty automatic transmissions.

Timeline of Events

Ford first addressed the “roll and park” issue July 2018 in a field action involving certain 2013-16 Fusion and 2013-14 Escape vehicles that had missing or damaged shift cable bushings. In one part of the vehicle population affected by the defect, the cause was traced to a transmission grease that was not compatible with the bushing material; in the other trucks, the automaker could not find any root cause.

Following the first field-service action, Ford continued to investigate the origin of the defect, monitoring field data on vehicles not included in the original field action. From Aug. 2018 to April 2019, the automaker held periodic reviews of the matter, sharing results of its tests and internal investigations on an ongoing basis.

From April to May, Ford’s continuing investigation embraced powertrain package studies, part return engineering analysis, material robustness testing to under-hood fluids and analysis of updated field data. As a result, the automaker determined that the shifter cable bushing in the affected vehicles was performing differently than in other Ford powertrains. Consequently, Ford’s Field Review Committee decided May 13 to approve a field action.

The Solution

The recall is expected to begin May 28, 2019. A solution for the problem is still under development. Until repairs can be made, vehicle owners are advised to use the parking brake after shifting into Park to prevent roll-away. When a remedy is finalized, the automaker will contact vehicle owners.

Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 19S16. This recall is an expansion of 18V471. Owners may also contact the NHTSA Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to the www.safercar.gov website. The NHTSA Campaign Number for this recall is 19V362000.

Is your vehicle part of this recall?

This Ford 2019 recall includes over 250,000 vehicles. To do a Ford recall check, use MotorSafety’s free vehicle recall lookup tool.

Sean ReyesFord Recalls 2013-2016 Fusion Vehicles Because Of Transmission Defect