Kia recalls Carnival minivans with faulty doors following US government investigation

Kia recalls Carnival minivans with faulty doors following US government investigation

April 22, 2023 Bojan Popic

Irvine, CA  – April 22, 2023 – Kia (OTCMKTS:KIMTF) is recalling 51,568 2022 – 2023 Kia Carnival minivans because their power sliding doors could trap and injure the occupants of the car. This recall comes on the back of a U.S. government investigation and multiple injuries related to the defect.

Recall summary  

The listed vehicles have sliding rear doors, which are opened and closed by an electric motor. To prevent them from potentially injuring occupants, this system also has a so-called auto-reverse function whose job is to back up the closing door if it detects any obstacles. 

The feature does not work as intended, upping the risk of the car occupants getting injured.

Recall risks

Nine people have been injured as a result of this defect, according to the information provided by the manufacturer to the auto safety regulator in charge of this recall. 

Other Kia recalls

In February 2023, Kia recently recalled Telluride SUVs over an airbag issue. 

As for previous Kia Carnival recalls, the one from December 2021 – also caused by sliding-door issues – is the most recent. 

Background of the recall

The recall comes on the back of an investigation conducted by the U.S. government’s auto safety regulator, the National Highway Traffic Safety Administration (NHTSA) in April of last year. The investigation was kicked off after the regulator received several complaints alleging that “excessive force” was required to close the doors once they got stuck.

The repair

Dealers will update the vehicle’s power sliding door control module with an upgraded software version that gives the driver “two warning chimes” when it starts to close. The repairs are free of charge. 

Owners should have been notified starting April 28, 2023.

Is your vehicle a part of this recall?

More than 50,000 cars are affected by this Kia sliding door recall. To do a Kia recall check and see if yours is one of them, please use MotorSafety’s free vehicle lookup tool.

Bojan PopicKia recalls Carnival minivans with faulty doors following US government investigation
Kia recalls Telluride SUVs whose airbags may not deploy

Kia recalls Telluride SUVs whose airbags may not deploy

February 11, 2023 Joseph Estabillo

Irvine, CA – February 11, 2023 – Kia (OTCMKTS:KIMTF), has issued a recall for 31,943 2023 Telluride midsize SUV due to a problem with the second-row side airbags, which could prevent them from deploying in the event of a crash. This exacerbates the risk of injury to the cars’ occupants.

Recall summary

On the affected vehicles, the wiring harness fitted to the side airbags for the second-row seats may be too short due to a supplier error. This could lead to the harness coming in contact with the seat frame and getting damaged when the middle seats are adjusted or folded.   

The part involved in this recall is the second-row seat cushion wire harness assembly, with multiple part numbers including 89551-S9510, 89551-S9610 and 89651-S9710. 

Recall risks

Damage to the wiring harness may prevent the second-row side airbags from deploying when the vehicle is involved in a collision, upping the risk of injury to occupants. 

Warning signs

Drivers may notice the illumination of the airbag warning light if the issue exists.

Other Kia recalls

There was a Kia Telluride recall in August 2022 due to an overheating tow hitch that brings an augmented risk of fire. The recall also included Hyundai Palisade vehicles, as reported.

In November 2022, Kia recalled 71,704 2008–2009 Sportage SUVs over a problem with the anti-lock brakes which could cause the affected vehicles to also catch fire.

The following month, Kia issued a recall for 76,918 2023 Sportage vehicles on account of side curtain airbags that were not installed properly during assembly, preventing them from deploying in a crash and leading to an increased risk of injury.        

The repair

Dealers will inspect the affected vehicles and replace the damaged second-row wiring harnesses with the correct ones. Harnesses with no damage will be secured to prevent them from coming into contact with the seat frame. Kia will reimburse owners who paid for their own repairs before the recall was issued.

Owners of affected vehicles will be notified by February 28, 2023.  

Is your vehicle part of this recall?

More than 31,000 vehicles are affected by this Kia airbag recall. To see if your vehicle is among them or to check for more recalls, run a Kia recall check using MotorSafety’s free vehicle lookup tool.

Joseph EstabilloKia recalls Telluride SUVs whose airbags may not deploy
Kia recalls Sportage SUVs over faulty airbags

Kia recalls Sportage SUVs over faulty airbags

December 10, 2022 Joseph Estabillo

Irvine, CA – December 10, 2022 – Kia (OTCKMTS:KIMTF) is issuing a recall for 76,918 2023 Kia Sportage SUV crossovers due to faulty airbags. This ups the risk of injury during a crash.

Recall summary

Side curtain airbags are meant to protect the occupants’ heads when a side impact collision happens. In the affected vehicles, which were produced at a Kia facility in Georgia, a worker error during assembly may have resulted in the side curtain airbags being twisted as they were installed in the vehicle.   

The component involved in this recall is the curtain airbag module with part numbers 80410-DW000 and 80420-DW000.

Recall risks

The bags may not deploy properly or even at all in a side impact collision. This brings an increased risk of injury to occupants. 

Other Kia recalls

In February of last year, there was a Kia airbag recall when over 400,000 vehicles of five different models were recalled over airbags that may not deploy during a crash, upping the risk of a serious injury.

Separately, both Kia and its sister company Hyundai are subject to a U.S. government investigation for numerous non-crash related fires and issues dozens of recalls related to the issue over the past couple of years. 

Case in point is the recent Kia Sportage recall, that occurred just last month when over 70,000  2008-2009 model-years were recalled for the second time since 2016 due to several fires that occurred post-repair.

The repair

Dealers will inspect the side curtain airbags and reinstall them correctly as needed, at no cost to the owner. Kia will reimburse owners who had these repairs made before the recall was announced. 

Owners of affected vehicles will be notified on or around December 28, 2022.  

Is your vehicle part of this recall?

More than 76,000 vehicles are affected by this Kia Sportage airbag recall. To see if your vehicle is among them, run a Kia recall check using MotorSafety’s free vehicle lookup tool.

Joseph EstabilloKia recalls Sportage SUVs over faulty airbags
KIA recalls SUVs that may stall or burst into flames

KIA recalls SUVs that may stall or burst into flames

October 18, 2022 Bojan Popic

Irvine, CA – October 18, 2022 – Kia (OTCMKTS:KIMTF) is recalling 19,701 2023 Kia Sportage SUVs with an electrical issue that may cause them to stall or even catch fire. This can happen while driving, increasing the risk of crash and injury. 

Recall summary  

The electrical power for a vehicle while it’s running is generated by an alternator. It is connected to the car’s battery with a wire cable, whose connector is held in place with a nut. On affected SUVs, this nut may not have been tightened up sufficiently during assembly. 

As such, the nut could become loose and cause a loss of electrical conductivity. This cuts the power supply to the vehicle, causing it to stall. In addition, loose electrical contact may create sparks, which can cause a fire inside the engine compartment.  

The component causing this recall is the alternator assembly, with part number 37300-2SGD1. 

Recall risks

A stalled vehicle can get hit by oncoming traffic, especially if this happens at high speeds. In addition, potential hazards caused by a fire while driving range from failure to stop and evacuate the car in time to being a threat to other motorists.

Warning signs 

Poor electrical connection at the alternator’s terminal will trigger the battery warning light on the dashboard. 

Other Kia recalls

There is an urgent Kia Sportage recall issued earlier this month due to the risk of the car tow hitch harness catching fire even if the car is parked. Owners are advised to park their vehicles away from structures. To see the full list of vehicles involved, please visit this page.

In addition to that, there are a number of other Kia fire recalls currently outstanding. See the overview of them here.

Repair

Dealers will check the nut and tighten it as necessary.  This repair is free of charge. 

Kia sent notifications to vehicle owners on September 23, 2022. 

Is your vehicle part of this recall?

This Kia fire risk issue is affecting almost 20,000 SUVs. To do a Kia recall check and see if yours is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicKIA recalls SUVs that may stall or burst into flames
US government investigates Kia and Hyundai over stalling vehicles

US government investigates Kia and Hyundai over stalling vehicles

September 28, 2022 Bojan Popic ,

Washington, D.C. – September 28, 2022 – The U.S. government’s auto safety regulator is investigating Hyundai (NASDAQ:HYMTF) and sister company Kia (OTCMKTS:KIMTF) over an allegation some of their cars can develop a severe and sudden engine oil leak. This can cause the engine to seize and stall the vehicle, increasing the risk of a crash and injury. 

If the investigation leads to a recall, it could affect an estimated 5.2 million vehicles.

 Some of the potentially affected vehicles include: 

  • 2010 – 2020 Hyundai Santa Fe
  • 2013 – 2018 Hyundai Santa Fe Sport
  • 2006 – 2019 Hyundai Sonata
  • 2011 – 2019 Hyundai Sonata Hybrid
  • 2016 – 2019 Hyundai Sonata Plug-In Hybrid
  • 2010 – 2015 Hyundai Tucson
  • 2018 – 2019 Hyundai Tucson
  • 2010 – 2013 Kia Forte
  • 2010 – 2013 Kia Forte Koup
  • 2005 – 2020 Kia Optima
  • 2007 – 2010 Kia Rondo
  • 2011 – 2020 Kia Sorento
  • 2011 – 2021 Kia Sportage
  • 2019 Hyundai Santa Fe XL
  • 2015 Hyundai Tucson Fuel Cell

All these vehicles have 1.6L T-GDI Gamma, 2.4L Theta II GDI, 2.4L GDI Theta II, Kappa or 3.8L GDI Lambda-II engines.

Risks

A sudden stall can dramatically increase the risk of a crash. In addition, the unexpected loss of oil can result in “catastrophic engine damage.” Indeed, several owners had to have their engines replaced as a result of this issue.

Investigation summary  

The regulator, the National Highway Traffic Safety Administration (NHTSA), opened an investigation on September 12,  2022, following a petition submitted by the “majority of the nation’s automotive repair and preventative maintenance professionals” claiming ‘unprecedented’ oil leaks that would happen without any prior warnings. 

The issue appears to be caused by oil “drain pan assembly failures” that are alleged to be caused in part by “flimsy” materials used in pan construction. In addition to that, the pans appear to have a design defect which makes the oil leak more likely to occur.

What is flimsy?

The oil drain pan – or a sump – is a metal pan that holds oil that is required to lubricate the engine. The sump has a hole whose only purpose is to allow the engine oil to drain during replacement. The hole is sealed off by a plug, which is a bolt that screws into the hole to close it.

Based on the allegations, the oil drain plug can loosen up while driving at highway speeds. This could create a substantial oil leak, which may cause the engine to seize, stalling the vehicle.

Where is the design defect?

The gasket is a piece of rubber or plastic that sits on top of the oil filter and “seals the area between the oil pan and the engine block” to prevent leaks.

When the oil is changed out, the gasket needs to be changed as well to avoid “double-gasketing”, which may result in a leak by pushing the oil out to the top.

In the affected vehicles, the oil pan and the gasket are both painted black, making it easy for the person changing the oil to miss the extra gasket. This can also result in the oil leaking out of the engine, resulting in a stall.

Complaints

There have been multiple customer complaints going back to as far back as 2017. In several cases, dealers refused to cover the cost of the repair, attributing the plug issue to the owner accidentally not tightening it properly during the last oil change or “teenagers… loosening oil plugs as a prank.” 

Other Hyundai and Kia recalls

Owners of Hyundai and Kia vehicles should be aware of the ongoing engine and fire-related issues, as described in one of the Hyundai Santa Fe recalls. 

In addition, oil starvation and subsequent engine failure caused one of the previous Kia Forte recalls dating to April 2021.  

Is your vehicle part of a recall?

This investigation may eventually lead to a Hyundai engine recall, possibly affecting over 5 million vehicles. To do a Hyundai or Kia recall check and see if your car might be a part of it, please use MotorSafety’s free vehicle lookup tool.

Bojan PopicUS government investigates Kia and Hyundai over stalling vehicles
Kia recalls minivans, SUVs over rollaway risk

Kia recalls minivans, SUVs over rollaway risk

August 20, 2022 Joseph Estabillo

Irvine, CA – August 20, 2022 – Kia (OTCMKTS:KIMTF) is issuing a recall for 28,065 vehicles whose automatic transmissions could be shifted out of Park unintentionally, causing the vehicle to roll away.

The recall covers the following models: 

  • 2016 Kia Sedona
  • 2016 Kia Sorento 

Recall summary

Automatic transmissions include a locking mechanism that keeps the gear shift lever in place. The driver has to press the brake pedal before shifting out of Park.

Due to a supplier error, the the affected vehicles have a faulty part in the locking mechanism. This could allow the shifter to be moved out of Park without the brake pedal being pressed, even when the ignition is off.

The component involved in this recall is the lever assembly ATM with part numbers 46700-A9100 and 46700-C5130.

Recall risks

If the driver or another vehicle occupant bumps or moves the gear shift lever, the vehicle may shift out of Park and roll away, increasing the risk of an accident and injury.

Safety tips

Drivers can reduce the risk of a rollaway by engaging the parking brake whenever the vehicle is in Park.

Other Kia recalls 

Other Kia Sedona recalls include one in November 2021 in which Kia recalled 88,576 Sedona minivans due to faulty turn signals.

Other Kia Sorento recalls include one in July 2022 for 2021 – 2022 Kia Sorento hybrids due to the risk of exploding seatbelts, as reported.

In May 2022, Hyundai and Kia recalled 19,743 Ioniq 5 and EV6 electric compact crossovers due to a software problem with the shifter control unit that could cause the transmission to shift away from Park mode accidentally, leading the vehicle to roll away.

The repair

Dealers will inspect vehicles and replace faulty locking mechanisms with ones manufactured to the correct specifications. The repairs will be done free of charge. Kia will reimburse owners who had related transmission issues fixed before the recall order was issued.

Affected owners will be notified on or around October 7, 2022. 

Is your vehicle part of this recall?

More than 28,000 vehicles are included in this Kia Sedona and Sorento transmission recall. To see if your vehicle is affected, run a Kia recall check using MotorSafety’s free vehicle lookup tool.  

Joseph EstabilloKia recalls minivans, SUVs over rollaway risk
Kia recalls vehicles with loose headliners

Kia recalls vehicles with loose headliners

August 14, 2022 Bojan Popic

Irvine, CA – August 14, 2022 – Kia (OTCMKTS:KIMTF) is recalling 257,998 2012 – 2013 Kia Optima whose headliners  – the vehicles’ ceilings – may detach during a crash and hit the car occupants, increasing the risk of injury. 

Recall summary  

Headliners are plastic panels that are part of the interior trim. They serve two purposes. – One is to conceal the bare metal elements and wiring running above it, and the second is serve as a cushion in a crash.

In affected vehicles, headlines may not be sufficiently secured, allowing them to detach if a side curtain airbag deploys.

Recall risks

A piece of the interior trim that detaches during a crash and flies through the cabin may hit and injure the car occupants. 

Other Kia recalls

Both Kia and its parent company Hyundai are subject to an ongoing U.S. government investigation due to non-crash related fires, as reported.  The last Kia Optima recall due to this issue was in February, also as reported.

There were at least two Kia airbag recalls this year. In February, over 410,000 cars were recalled due to airbags potentially failing to deploy in a crash. In March, Kia Souls were recalled for the same reason, as reported.

Repair

Dealers will use an “industrial-grade adhesive tape” to secure the headliners in place. This repair is free of charge. 

Notifications to vehicle owners will be sent between September 26, 2022 and September 30, 2022. 

Is your vehicle part of this recall?

This Kia headliner plates’ recall affects more than 200,000 vehicles. To do a Kia recall check and see if yours is one of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicKia recalls vehicles with loose headliners
Kia recalls Kia Souls with faulty airbags

Kia recalls Kia Souls with faulty airbags

March 6, 2022 Senamile Nkosi

Irvine, CA – March 6, 2022 – Kia (OTCMKTS:KIMTF) has recalled 128,280 2014 Kia Soul subcompact cars due to the risk that front airbags may not deploy in a crash. This increases the risk of injury in a crash. 

Recall summary

The deployment of airbags in the recalled vehicles is controlled by a computer called the Airbag Control Unit (ACU). If the car is hit head-on in a very “severe” fashion, the sensors which send the signal to the ACU may fail, which may prevent the airbags from deploying.

The affected part is the ACU with part number 95910-B2000.

Recall risks

If the airbags do not deploy in a crash, there is a higher risk of injury for the driver and the passenger in the front seat.

Other Kia recalls

There was another Kia airbag recall in February because of airbags potentially failing to deploy upon impact, as reported. Included in the recall were the 2017 – 2019 Kia Soul and 2017 – 2018 Kia Forte, among others.

There was a Kia Soul recall in May 2021 due to the risk of stall and fire, as reported. The recall included 2020 – 2021 Kia Soul, as well as 2021 Kia Seltos.

Multiple Kia and Hyundai vehicles are also subject to an ongoing U.S. government investigation due to non-crash-related fires.

Repair

To remedy the issue, owners will need to take their cars to a Kia dealer, where the ACU software will be updated. This will be at no cost to the owner. In cases where the owner may have already incurred repair costs relating to this recall, they will be reimbursed.

Affected owners will get letters with more information on April 15, 2022.

Is your vehicle part of this recall?

More than 125,000 vehicles are included in this Kia Soul airbag recall. To do a Kia recall check, use MotorSafety’s free vehicle lookup tool.

Senamile NkosiKia recalls Kia Souls with faulty airbags
NHTSA closes Kia investigation over failing headlights

NHTSA closes Kia investigation over failing headlights

February 6, 2022 Bojan Popic

Washington, D.C. – February 6, 2022 – Kia (OTCMKTS:KIMTF) will not have to recall its 2011-2013 Kia Sorento SUVs over failing headlights. The finding follows a U.S government investigation which looked into reports of headlight failures with the goal of identifying a safety-related problem.

Investigation summary  

After receiving over 1,300 complaints from owners of these vehicles,  the regulator, the National Highway Traffic Safety Administration (NHTSA), initiated the investigation in June 2020.  According to the complaints, headlights on the SUVs would shut down on their own, without any apparent reason. 

Investigation conclusion 

Upon closer examination, the regulator has discovered that headlight issues in question are caused by a connector that may overheat. When that happens, the low beam light may start flickering or even shut down completely. In most cases, this issue was limited to one headlight. And even if both low-beam headlights would shut down, the driver was still able to turn them back on by toggling the headlight switch to the “ON” position. 

Because Kia has started replacing these connectors in 2019 as a part of extended warranty,  the regulator concluded last month that there was no need for a recall. 

Other Kia recalls 

Despite the complaints and corresponding investigation, there is no Kia headlights recall or Kia Optima headlight recalls caused by this particular issue. However, Kia and Hyundai are being investigated because of ongoing recalls related to fires, as reported.

Is your vehicle part of a recall?

This Kia Sorento highlight issue did not result in a recall, although there may be other ones that are affecting these SUVs. To do a Kia recall check and see if your vehicle is due for any of them, use MotorSafety’s free vehicle lookup tool.

Bojan PopicNHTSA closes Kia investigation over failing headlights
Kia recalls five models over defective airbags

Kia recalls five models over defective airbags

February 5, 2022 Joseph Estabillo

Irvine, CA – February 5, 2022 – Kia (OTCMKTS:KIMTF) is recalling 410,619 units spanning various models over faulty airbags that may fail to inflate in case of a crash, putting the occupants of the car at the risk of injury.

The Kia airbag recall involves the following models:

  • 2017 – 2019 Kia Soul
  • 2017 – 2019 Kia Sedona
  • 2017 – 2019 Kia Soul EV
  • 2017 – 2018 Kia Forte
  • 2017 Kia Forte Koup

Recall summary

These models use airbags that cushion occupants’ heads and prevent them from hitting the vehicle’s interior during a crash. The airbags are regulated by a computer called the airbag control unit (ACU), which is protected by a cover.

Manufacturing defects can cause this cover to make contact with – and possibly damage – the electronics responsible for controlling the airbags. When this happens, the airbags may become deactivated and not work in the event of a crash.

The component involved in this recall is the “Airbag Module Assembly” with multiple part numbers, including 95910-B2050 and 95910-B2600.

Recall risks

Faulty airbags  expose the vehicle’s occupants to a higher risk of serious injury during a crash.

Warning signs

If the airbags are deactivated, the airbag warning light will come on the dashboard.

Other Kia recalls 

There was a Kia Forte recall in September because of faulty trunk latches, which in rare cases if someone is stuck inside may prevent that person from opening the trunk.

In addition to that, earlier model-years of the same car – as well as close to 3 million of other Hyundai and Kia cars – are being investigated to see if the manufacturers will be required to issue new recalls for these cars based on an increased risk of fire. Kia and Hyundai have been in the crosshairs of the U.S. auto safety regulator for the past couple of years because of their vehicles catching fire, sometimes for unknown reasons, as reported.

The repair

If the airbag warning light is on, the ACU will be replaced with an improved one. If the ABWL is not on, an update to the airbag’s software will be installed. Both measures will ensure that the airbags inflate during a crash to protect occupants.

All repairs will be done free of charge and owners who already paid out of pocket will be reimbursed. Notifications with more information will be sent March 21 and March 25, 2022. 

Is your vehicle part of this recall?

More than 400,000 vehicles are being recalled because of this Kia airbag issue. To do a Kia recall check, use MotorSafety’s free vehicle lookup tool.  

Joseph EstabilloKia recalls five models over defective airbags
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