Hyundai Kona Electric recalled for battery short circuit

Pleasanton, CA – October 13, 2020 – Hyundai Motor Company (NASDAQ:HYMTF) has recalled 6,707 Kona Electric Vehicles that operate using lithium-ion (Li-ion) batteries. After the battery is fully charged, it may short circuit. The recall includes 2019-2020 Hyundai Kona EVs.

Recall summary  

Li-ion batteries are high-voltage batteries that power Kona SUVs. These batteries are increasingly used in electric vehicles, because they can provide a higher level of voltage and require less maintenance than other types of batteries.

In recalled vehicles, there is a risk of a short circuit, possibly because of  a damaged battery cell or faulty  battery management system (BMS) software.

Risks 

A short circuit in the Li-ion battery creates the risk of a fire.  So far, there have been 10 reports of fires associated with this recall.

A fire in a parked vehicle can injure the vehicle occupants, nearby pedestrians, and property. If your Kona vehicle catches fire, immediately call 911.

The repair

To fix the issue, dealers will update the BMS software that controls the Li-ion battery. Dealers will also inspect the battery and replace it, if necessary. The repair is free of charge and is expected to  begin on December 11th.

Owners should park the SUV outside and away from structures until the vehicle software is updated. 

Is your vehicle part of this recall?

Over 6,700 vehicles are included in this Hyundai Kona recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydHyundai Kona Electric recalled for battery short circuit

Hyundai Tucson recalled for faulty brake system and fire risk

Pleasanton, CA – March 4, 2022 – Hyundai Motor Company (NASDAQ:HYMTF) has remedied issues with 495,532 2019-2021 Tucson SUVs dealing with anti-lock brake system problems. Additionally, 11,593 of these Hyundai Tucson models have been categorized as unreachable and 7,877 have been removed from the recall. One group of 2019-2021 Hyundai Tucson SUVs were remedied in 2020 and four groups were remedied in 2021 for this issue with the ABS Unit that may cause an engine compartment fire.

In 2021, Hyundai informed about expanding this recall to 2016-2018 Tucson SUVs due to a similar issue with the anti-lock brake system and a risk of engine fire.

Pleasanton, CA – September 4, 2020 – Hyundai Motor Company (NASDAQ:HYMTF) has recalled 180,000 Hyundai Tucson SUVs that operate with an anti-lock brake system (ABS). A component within the brake system may corrode and cause an electrical short.

A short may cause an engine compartment fire, increasing the risk of a crash and injury. The recall includes:

  •  2019-2021 Hyundai Tucson SUVs

Recall summary  

The anti-lock brake system includes a hydraulic electronic control unit (HECU). A defective circuit board on the 2019-2021 Hyundai Tucson Suvs may corrode internally and cause an electrical short. This type of electrical issue may result in an engine compartment fire.

There are several situations that may indicate an engine compartment fire. If the driver sees smoke from the engine compartment, smells burning or melting, a fire may be taking place. If the vehicle’s malfunction indicator lamp (MIL) or ABS warning light is illuminating (or both lights are on), there is a risk of engine compartment fire.

Statista estimates that there were 189,500 highway vehicle fires in the US during 2019. On the other hand, Hyundai has documented 12 engine compartment fires related to this defect

Risks 

An engine fire can cause the driver to lose control of the vehicle which may result in an accident. Causing injuries to passengers, pedestrians, or to occupants in other vehicles.

If your vehicle has an engine compartment fire, the National Fire Association Council recommends that you do the following:

  • Pull over as quickly as you can into a safe location, such as a rest stop or breakdown lane.
  • Turn off the engine
  • Make sure that all occupants get out of the vehicle
  • Move everyone at least 100 feet away 
  • Call 9-1-1 and explain the situation

The repair

Hyundai will notify owners and replace the defective components. To eliminate the risk of an electrical short circuit, dealers will need to replace the anti-lock brake hydraulic electronic control unit (HECU). The recall is expected to begin October 30, and is free of charge.

Other Hyundai Tucson Recalls

In February 2022, Hyundai recalled several SUVs models including the 2014-2015 Hyundai Tucson due to a risk of fire inside their engine compartments. The models included on the recall are equipped with ABS, which is short for the anti-lock brake system.

Back in 2011, Hyundai recalled several 2011 Tucson vehicles due to a possible transmission fluid leak caused by a badly produced hose. This recall affected models manufactured between July and October in 2010.

Is your vehicle part of this recall?

Up to 180,000 vehicles are included in this Hyundai ABS recall. To see if your SUV is one of them, use MotorSafety’s free vehicle identification number look up tool.

Ken BoydHyundai Tucson recalled for faulty brake system and fire risk

Hyundai Santa Fe Sport recalled for risk of engine fire

Pleasanton, CA – January 3, 2022 – Hyundai (NASDAQ:HYMTF) repaired 75,650 2013 to 2015 Hyundai Santa Fe Sport Models dealing with ABS brake module failures that may cause engine fires. Additionally, 3,540 of these Santa Fe Sport models have been categorized as unreachable and 6,204 have been removed from the recall. One group of Hyundai Santa Fe Sport was remedied in 2020 and the other two groups were remedied in 2021 for this risk of an electrical short in the ABS module.

In 2021, Hyundai expanded a similar recall of the 2016-2021 Hyundai Tucson due to a faulty circuit board within the ABS module that can cause an electrical short.

Pleasanton, CA – August 27, 2020 – Hyundai (NASDAQ:HYMTF) has recalled 151,205 Santa Fe Sport vehicles due to the risk of an electrical short in the anti-lock braking system (ABS), which may cause an engine compartment fire. The recall includes 2013-2015 Santa Fe Sport vehicles.

Recall summary  

The 2013-2015 Hyundai Santa Fe Sports are equipped with ABS that may leak brake fluid into the module due to a design issue. Over time this can result in a short circuit and potentially catch fire.

Fire presents a high risk to car occupants, Santa Fe owners should have their vehicles evaluated and repaired as soon as possible.

Risks 

Drivers and passengers may be harmed by “toxic gases and other hazardous substances,” if an engine compartment fire occurs. There is also a risk of “flying debris” or an explosion. 

If you notice the ABS indicator light or the malfunction indicator lamp (MIL) turn on or smell “smoke or a burning or melting order,” your Santa Fe vehicle may be at risk of an engine compartment fire

What to do in the event of a fire

 If you suspect that the car may be on fire, you should:

  • Pull over as soon as possible.
  • Turn off the engine.
  • Exit the vehicle immediately.
  • Call 911.
  • Avoid opening up the hood.

The repair

The dealer will inspect the ABS system and, if necessary, will replace it free of charge. Hyundai expects to begin the recall on October 23.

Is your vehicle part of this recall?

To date, fifteen engine compartment fires related to the Hyundai anti-lock brake recall have been documented. Over 150,000 vehicles are included in this Santa Fe Sport recall. To see if your vehicle is one of them, use MotorSafety’s free vehicle recall lookup tool.

Ken BoydHyundai Santa Fe Sport recalled for risk of engine fire

Hyundai recalls over 200,000 cars for interior fire hazard

Pleasanton, CA – July 3, 2020 – Hyundai (OTCMKTS:HYMTF) is recalling 272,126 light vehicles for a fire hazard related to the  12-volt accessory outlet. The recall includes:

  • 2012 Hyundai Accent
  • 2011-2012 Hyundai Elantra
  • 2011-2012 Hyundai Sonata Hybrid
  • 2012 Hyundai Veloster

Recall summary

In June, Hyundai determined that 12v “cigarette lighter” outlets inside the cars had been installed too tightly during assembly, disabling the component designed to prevent overheating.

This can lead to the recalled cars smoking or catching fire when fixing a flat tire using the outlet. The tires are inflated using a tire mobility kit which gets plugged into the outlet and come standard on these models.

Hyundai first received a report related to this defect in October 2011.  In November 2018,  a  car caught fire inside someone’s garage  while the tire inflator was in use. Despite that, the car manufacturer was unable to replicate the smoke and burning in tests until this summer.

Safety risks

In the tests Hyundai conducted while investigating this issue, the outlets generated smoke and melted parts of the dashboard. Inhaling smoke from a burning vehicle may pose a health hazard to drivers and passengers, according to the U.S. Fire Administration. Modern cars, the administration warns, are made with many synthetic materials, like plastic, that emit dangerous gases when they burn.

If you smell burning plastic or smoke while driving, stop the car someplace safe. Once stopped, turn off the engine and exit the vehicle. If you suspect a fire, stay 100 feet away from the car and call for help.

Repair

The recall will officially begin on August 28, when the company will notify dealers and owners of the issue. However, the repair is not yet available. In the meantime, owners should not use the tire inflator until their 12V outlets have been repaired.

Is your vehicle part of this recall?

Over 200,000 cars are included in this Hyundai recall. Check and see if your car is one of them using Motorsafety.org’s free recall lookup tool.


Rebecca RandHyundai recalls over 200,000 cars for interior fire hazard

Crash Risk Prompts Hyundai to Recall Nexo and Sonata Vehicles


Laguna Hills, CA – April 9, 2020 – Hyundai Motor America (Hyundai) announced a recall of 2020 Nexo and Sonata vehicles. 11,870 vehicles are included in the recall. The issue is with self-parking system recently popularized by a Youtube video featuring A-list celebrities. The remote control of these vehicles may allow the vehicle to move without control and cause a crash, exposing owners and others to injury.

Parking System Malfunction

The “Smart Park” remote parking control problem of Hyundai’s Sonata and Nexo 2020 vehicles was seen in February 2020 when the company was testing these vehicles. It then did a software update to correct the problem on vehicles it built after but did not update vehicles already built. The issue was seen as rare and not likely to happen again. A Hyundai spokesman told Consumer Report that more investigation had to be done to see if a recall is needed.

Hyundai later got a report that a vehicle continued to move without control while parking remotely. That vehicle was one built before the software update. The company said no one was injured in that incident and it is not aware of any similar incident in the USA.

The problem only affects 2020 Sonata vehicles made between Oct. 22, 2019, and March 20 and Nexo vehicles rolled out between Aug. 16, 2019, and Feb. 18, 2020. The company says there has been no report of accident, injury, or death due to the problem.

Hyundai did have some recalls over the years involving some of its vehicles. The problems were with Sonata, Genesis, Santa Fe and Tucson. Issues included hood latch not securing properly, brake light indicator not coming on, transmission problem causing vehicle to stall, and sunroof deflector detaching while driving. None of the issues present a lethal risk. Recall completion rate for these issues is at 86.5%.

This latest remote-control problem is not widespread, confined only to the 2020 Sonata and Nexo vehicles made before the problem was seen. There is no other open recall for this vehicle part, as the system was only installed on early output of these two models.

Does This Hyundai Recall Affect You?

Hyundai will notify owners, and dealers will update the software free of charge. The recall is expected to begin June 4, 2020.

Use motorsafety.org lookup tool to find out if your vehicle is affected, book an appointment for a free repair, and sign up for notifications.

Joe GlaserCrash Risk Prompts Hyundai to Recall Nexo and Sonata Vehicles

Sonata Low Pressure Fuel Pump May Overheat And Crack

re: NHTSA campaign 20V121000

Laguna Hills, CA – June 30, 2022 – Hyundai has remedied 117,574 2013-2014 Hyundai Sonata that was dealing with fuel leaking issues caused by a crack in the low-pressure fuel hose. Additionally, 8,451 of these Hyundai Sonota models have been identified as unreachable and 22,412 have been retired after the recall. Two groups of these 2013 – 2014 Hyundai sonatas with fuel leak issues were remedied in 2020, four groups were remedied in 2021, and one group during the first quarter of 2022.

Laguna Hills, CA – February 28, 2020 – 2013-2014 Hyundai Sonata low-pressure fuel hose may crack and leak due to high temperatures around the engine. If the low-pressure fuel pump overheats it may crack and leak fuel, increasing the risk of fire and inhibiting the ability to operate the vehicle normally.

The potential number of affected units is 206,896.

The defect

Hyundai Motor America (Hyundai) has recalled over 200,000 2013-2014 Hyundai Sonatas whose low-pressure fuel pumps may crack and leak fuel when subjected to high temperatures. The low-pressure hose connects the low-pressure fuel pump to the direct injection fuel pump. If the low-pressure hose cracks, fuel may leak from the hose and cause a fire. A slight fuel smell may develop if the fuel hose starts to leak, if vehicle occupants start to smell fuel they are advised to stop operation of the vehicle immediately and have the vehicle inspected.

In November 2016, Hyundai Motor America (HMA) decided to conduct an investigation into previous reports concerning a fuel leak in certain model year 2013 Sonata vehicles. Of the previously recorded incidents, none of them indicated engine fire, smoke, or any time of burning odor. Hyundai decided to issue a Quality Information Report (“QIR”) and open an examination into the potential for the leak to cause an engine compartment fire. From December 2016 to April 2017, Hyundai continued to investigate the previously reported incidents as well as new field reports. The new incidents were similar to previously recorded ones – a fuel leak without any evidence of an engine compartment fire. In May 2017, HMA finalized their investigation and decided that the fuel leak in the low-pressure fuel hose was too small to ignite an engine compartment fire. Formally closing the investigation, HMA decided to continually motor field reports from vehicle owners. In February 2020, HMA received news from Kia Motors America that they were to recall certain vehicles that were made with the same fuel pumps as the previously examined Sonata vehicles. Kia Motors America issued a safety recall in the U.S. on certain vehicles whose low-pressure fuel lead line may creak and leak fuel, increasing the risk of an engine compartment fire. Although HMA received no reports of an engine compartment fire in their vehicles, they decided on February 25, 2020, to issue a formal safety recall on 2013-2014 Sonata vehicles with cracked fuel pumps.

The solution

The current remedy to this recall is under investigation. Most likely it will entail a patch to the crack in the lead to the fuel pump or the installation of a completely new fuel pump, but the information provided by HMA is limited. Once the remedy has been decided upon, it will be performed at no charge. If customers have any further questions they are welcome to contact Hyundai customer service at 1 (800) 633-5151.

For more information on this or other recalls past or present, visit MotorSafety.org.

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About MotorSafety.org

MotorSafety.org is a not-for-profit organization dedicated to vehicle safety and assisting consumers with the identification and resolution of vehicle manufacturing recalls and defects. Through education, awareness, government relations, repair facility referrals and strategic partnerships, MotorSafety.org hopes to remove every unsafe vehicle from the road, facilitate its proper repair, and ensure its prompt return to the owner once the vehicle has met the required safety and performance standards. For more information about MotorSafety.org, please email support@motorsafety.org.

Marshall EarleySonata Low Pressure Fuel Pump May Overheat And Crack

Electrical Shorts in Hyundai ABS Modules’

Re: NHTSA Campaign 20V061000

Laguna Hills, CA – Feb 6, 2020 – Hyundai Motor America (Hyundai) is recalling certain 2006-2011 Elantra and 2007-2011 Elantra Touring vehicles citing the risk of short circuiting ABS modules. Electrical shorts within the affected ABS Modules’ may result in engine fires, even when the car is not being used. 

The estimated total of affected vehicles is 429,686

The defect

Over 400,000 Hyundai vehicles from 2006-2011 are under recall due to a risk of electrical shortage and increased risk of engine combustion. Hyundai Motor America received their first claim of an alleged engine fire on a 2007 Hyundai Elantra in October 2017. Hyundai Motors immediately requested all field information that could possibly related to other incidents of internal engine combustion and found two additional reports of internal fires in Elantra vehicles. On all three vehicles various fuses related to the Anti-lock Brake (ABS) Module were found open, indicating the possible origin of the three internal shorts and engine combustion. After two of the three known incident parts were received in November 2017, Hyundai Motors analyzed the recovered parts for signs of internal shorting due to exposed brake fluid or moisture contamination. By March 2018, Hyundai Motors could not properly confirm that internal shorting was caused by moisture ingress due to the extent of heat damage to the incident ABS Modules. In the remaining months of 2018, Hyundai continued to motor incidents in the field but  was made aware of only one additional incident and decided to initiate a recovery of in-use ABS modules for random inspection.

By March 2019, a total of eleven new vehicles were surveyed (one new incident vehicle and ten previously in-use vehicles) but no sign of moisture ingress was apparent. From April 2019 to December 2019, Hyundai Motors continued their analysis in warranty part returns from both U.S. markets and international markets, hoping to find evidence of possible moisture interference. In this analysis Hyundai found certain recovery parts conditions that could potentially lead to increased moisture in the electrical circuit of ABS modules. Although no certain trend relating to Elantra design or manufacturing, Hyundai recommended addressing the issue by de-powering the ABS module during the ignition OFF state but ultimately decided to conduct an official safety recall on January 28, 2020.

The solution

Although Hyundai is still looking for premature signs of moisture ingress in ABS Modules, the proper solution at the moment is to install a relay in the vehicle’s main junction box to ensure little to no risk of an ABS short-circuit. Any official Hyundai dealer will perform this recall repair free of charge. Owners will be notified by Hyundai Motor America on the official expected recall date – April 3, 2020. Until then, affected owners may contact Hyundai customer service at 1-855-371-9460 with the official recall number, 188, for more information.

For more information on this or other recalls past or present, visit MotorSafety.org.

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About MotorSafety.org

MotorSafety.org is a not-for-profit organization dedicated to vehicle safety and assisting consumers with the identification and resolution of vehicle manufacturing recalls and defects. Through education, awareness, government relations, repair facility referrals and strategic partnerships, MotorSafety.org hopes to remove every unsafe vehicle from the road, facilitate its proper repair, and ensure its prompt return to the owner once the vehicle has met the required safety and performance standards. For more information about MotorSafety.org, please email support@motorsafety.org.

Marshall EarleyElectrical Shorts in Hyundai ABS Modules’

Potential for airbag damage in Hyundai 2020 Palisades prompts recall

Laguna Hills, CA – Nov. 25, 2019 – Hyundai Motor America plans to issue a voluntary safety recall next year for over 11,000 2020 Palisade model vehicles because the mounting bolts used to secure their side curtain air bags could damage the latter upon deployment. Air bags that are damaged as a result of the defect may not properly inflate, thereby increasing the risk of injury to occupants, according to official company filings with the National Highway Traffic Safety Administration.

Specifically, 11,217 vehicles are estimated to be affected by the defect and Hyundai has announced that owners can have a protective cover installed over the mounting bolts free of charge when the recall officially begins at the beginning of 2020. Hyundai has not reported any customer crashes, injuries or other related incidents as a result of the defect.

The Defect

According to the official HMA recall report, the Palisade vehicles with defects were produced by Hyundai Motor Company in the Republic of Korea between the dates of November 21, 2018 and August 12, 2019. The Side Curtain Airbags fitted in these vehicles were done so using bolts that were “produced with sharp corners” on their hexagonal heads, which could perforate or otherwise damage the SCAPs.

Timeline of Events

The 2020 Palisade recall came about after HMC discovered a torn SCAP while a New Car Assessment Program crash test was conducted in Korea on July 15, 2019, which prompted the company to reach out to the supplier and conduct a joint investigation into the potential cause of the damage. Internal crash testing was unsuccessful in replicating the tear, although the two organizations concluded based on further review of test results that the SCAB could become damaged “due to interference with the mounting bolts.”

After the testing, HMC then notified all regional distributors of Palisades equipped with the bolts and conducted its own search of related field information. HMA’s Technical Committee convened November 1, 2019, where it made the decision to conduct a voluntary recall as a means of addressing the situation. The recall report was submitted to the NHTSA November 7, 2019.

The Solution

While bolts produced with rounded (rather than hexagonal) corners were first used in vehicle production on July 2, 2019, HMA intends to begin a recall for the affected vehicles on January 3, 2020 and will notify dealers and owners and ask them to bring their vehicles to a nearby dealer to each have protective covers installed onto the SCAP bolts. The official Hyundai recall number for this incident is 186, while it is filed at the NHTSA under the recall number 19V-802.

To find out more about product recalls, visit motorsafety.org.

Sean ReyesPotential for airbag damage in Hyundai 2020 Palisades prompts recall

Hyundai Issues Two Recalls Related to Loose Parts

Laguna Hills, CA – Aug. 4, 2022 – Hyundai Motor America has remedied issues with 732 2019 Ioniq Hybrid and 2020 Elantra vehicles due to issues with the lower control arm ball joints that could detach and cause accidents. Additionally, 3 of these Hyundai Tucson models have been categorized as unreachable and 1 has been removed from the recall. One group of 2019 Ioniq Hybrid and 2020 Elantra vehicles were remedied in 2019, four groups in 2020, and one more group was remedied in 2021 for this issue with the lower control arm ball joints.

Laguna Hills, CA – Oct. 28, 2019 – Hyundai Motor America, an automaker with few recalls to speak of in 2019, is issuing advisories to owners of its 2019 Ioniq Hybrid and 2020 Elantra vehicles. There are two separate issues for the 2020 Elantra, one involving the lower control arm ball joint – which may also affect the Ioniq Hybrid – and the other potentially loose wheel lug nuts on the passenger-side right-rear wheel. Either of these problems manifesting themselves raises the risk of a crash and subsequent injury.

The small-scale recall is expected to begin shortly after Christmas. Owners who receive notifications alerting them to these problems are advised to contact their nearest Hyundai dealer so the appropriate repair work can be performed, which will be free of charge.

The Defect

Hyundai is recalling a total of 792 models over performance issues that could lead to the loss of control for operators of the compromised automobiles, according to the National Highway Traffic Safety Administration. The vehicles involved are as follows:

  • 2019 Ioniq Hybrid
  • 2020 Elantra

The Ioniq Hybrid and Elantra may have lug nuts that weren’t installed snuggly enough during the manufacturing and assembly process, which are believed to be on the back-right side of the vehicle. The 2020 Elantras may also have ball joints whose fasteners could be poorly tightened, which may cause the lower control arm to detach completely.

In either of these cases, a wheel or ball joint separating from the vehicle raises crash risk concerns that may also lead to an injury for the parties involved.

Timeline of Events

Whenever safety recalls are publicized – whether mandatory or voluntary – NHTSA publishes a Part 573 Safety Recall Report. These summarize recalls by detailing vehicle information – type, body style, power train, etc. It also includes data on when the cars were assembled and a chronology that pinpoints the months that certain actions were taken, such as when precisely the automaker discovered a potential issue. This report was not available at press time, however.

Prior to these most recent Hyundai recalls, the last one occurred back in January. At the time, Hyundai removed 100,000 Santa Fe Sport and Sonata vehicles from the marketplace. This was done mainly for confirmation purposes to ensure that fuel tubes to the high-pressure pumps were installed correctly. The fuel tube recall took place originally in 2015 and 2017, according to a Hyundai press release.

During this same month, Kia Motors – an affiliate of Hyundai – recalled approximately 68,000 Optima, Sorento and Sportage models over engine fire fears resulting from defective high-pressure fuel lines.

When safety recalls are announced, automakers opt to extend the warranties in place  so they’re for more years or additional miles. Motorists affected by the most recent Hyundai recalls may want to get in touch with dealership they bought their automobiles from to find out more.

The Solution

While it’s unclear how many of the nearly 800 potentially problematic Hyundai contain the aforementioned flaws, owners should prioritize getting their vehicles checked out to know for sure. The Fountain Valley, California-based nameplate will distribute notifications by first-class mail starting Dec. 27. If appropriate, the parts in question will either be replaced or simply tightened.

For more information on these most recent Hyundai recalls or for other safety issues, visit MotorSafety.org. Enter your VIN in to determine if you may be one of the 25% of car owners who has an unaddressed recall.

Sean ReyesHyundai Issues Two Recalls Related to Loose Parts

Hyundai and Kia Recall Nearly 168,000 Vehicles for Potential Fuel Leaks and Fire Risk

Laguna Hills, Calif. – Jan. 26, 2019 – Hyundai Motor Co and affiliate Kia Motors Corp are recalling close to 168,000 U.S. vehicles at risk of fuel leaks. This recall comes after a previous recall in 2017 for engine fire risks. The companies will also offer software upgrades for 3.7 million vehicles. The new recall covers 68,000 various Kia Optima, Sorento and Sportage vehicles from the 2011 through 2014 model years, and also affects 100,000 2011-2014 Hyundai Sonata and 2013-2014 Hyundai Santa Fe Sport vehicles.

The Defect

According to Reuters, engine replacements during the prior recall could have involved a high-pressure fuel pipe that may have been damaged or improperly installed. The faulty installation could increase the risk of fire. Hyundai and Kia now also state that the high-pressure fuel line may have been damaged, misaligned, or improperly adjusted during the engine replacement procedure. That could allow fuel to leak and increase the risk of fire.

Timeline of Events

According to Reuters, in 2015, Hyundai recalled 470,000 U.S. Sonata sedans. The reason for the recall was given as a possibility of engine failure that could result in a vehicle stall, increasing the risk of a crash. Kia did not recall its vehicles, which share the same “Theta II” engines, at that time.

In 2016, a South Korean whistleblower reported concerns regarding this design flaw to NHTSA. The U.S. agency had been investigating the timeliness of three U.S. recalls, and the number of vehicles recalled.  In March 2017, Hyundai expanded the recall to include an additional 572,000 Sonata and Santa Fe Sport vehicles with “Theta II” engines, claiming a small amount of manufacturing debris was responsible for potential engine stall, and Kia recalled 618,000 Optima, Sorento and Sportage vehicles with the same engine at the same time.

According to Consumer Reports, in May 2017, the National Highway Traffic Safety Administration (NHTSA) opened a formal investigation into the recalls. The Center for Auto Safety (CAS), a consumer watchdog group, filed a formal petition with the NHTSA in June 2018 to investigate multiple fire complaints.

The Solution

Authorized dealers will inspect the connection between the high-pressure fuel pipe and the fuel pump outlet. If leaking fuel is detected, the dealer will replace the fuel pipe and properly install a new one, at no charge to owners.

In addition to the recall, both automakers have announced a software update and warranty extension. This announcement affects approximately 2 million 2011-2018 Hyundai Sonata sedans and 2013-2018 Hyundai Santa Fe Sport SUVs, and about 1.6 million 2011-2018 Kia Optima sedans, 2012-2018 Kia Sorento SUVs, and 2011-2018 Kia Sportage SUVs. The software update is reported to protect the engine from damage that could lead to vibrations or stalling. Kia and Hyundai will also extend engine warranties to 10 years and 120,000 miles for owners of affected vehicles who contact their dealer for a free software update.

Hyundai and Kia will notify owners of the recall details via first-class mail. Owners of affected vehicles may call Hyundai at 800-633-5151 or Kia at 800-333-4542. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Sean ReyesHyundai and Kia Recall Nearly 168,000 Vehicles for Potential Fuel Leaks and Fire Risk