Laguna Hills, Calif. — July 23, 2019 — Ford Motor Company has recalled almost 57,500 vehicles potentially equipped with defective engine software, according to documentation submitted to the National Highway Traffic Safety Administration. The action affects 2012 Ford Focus sedans produced between Oct. 7, 2010, and July 23, 2012; 2013-2104 Ford Focus ST sedans produced between May 3, 2012, and Dec. 11, 2014; and 2017 Ford Focus sedans produced between Aug. 24, 2016, and April 13, 2017. Ford suspects that all of the vehicles involved in the recall contain the defective software.
The Defect
The cars involved in the campaign could come equipped with powertrain control modules that lack updated software designed to detect malfunctioning canister purge valves. These components, when damaged, cause fuel vapors to expand and deform the surrounding fuel tank. This can, in turn, decrease drivability, and in some instances lead to loss of motive power. The defective PCMs potentially installed in the recalled vehicles therefore pose a safety hazard to operators and occupants. However, Ford has yet to receive reports of any accidents or injuries connected to the defect.
The automaker advised all affected owners to keep their fuel tanks half full to prevent deformities related to fuel vapor expansion.
Timeline of Events
In November 2017, dealership personnel assessing a Ford Focus with a two-liter, direct-injection engine with Ford Racing software calibrations noticed some regularities. They then contacted Ford. The automaker deployed technicians to review the calibrations, which had been installed during a previous recall involving stuck CPV valves, per Ford. The technicians found that the vehicle in question had PCM components that were not properly updated during the servicing process for this initial campaign.
Ford later discovered that multiple models featured similarly problematic PCMs. With this insight in hand, the Ford Field Review Committee decided to greenlight a recall June 28, 2019.
The Solution
Ford has directed dealers to inspect and, if necessary, recalibrate the PCMs in recalled vehicles, free of charge. Owners should expect to receive notification via first-class mail between July 29, 2019, and Aug. 2, 2019. Those who require mode immediate assistance can connect with Ford customer service representatives by calling (800) 367-3788. Owners can also contact the NHTSA directly using its Vehicle Safety Hotline at (888) 327-4236.