Toyota to recall cars with Denso fuel pumps

December 16, 2021 Update – Japanese manufacturer Toyota (NYSE:TM) has remedied issues on 101,964 Denso fuel pumps that cause car stalls while driving. In addition to this, 22,555 of these Toyota parts have been categorized as unreachable and 26,994 have been removed from the recall. All of these issues that cause the pump to stop working were remedied between the first and third quarters of 2021.

Southfield, MI – December 11, 2020 – Japanese manufacturer Toyota (NYSE:TM) is set to recall 1,517,721 cars with faulty fuel pumps manufactured by Denso (OTCMKTS:DNZOY), an auto parts maker that forms part of the Toyota Group. This is the latest installment of recalls conducted by various car manufacturers due to an issue with the pumps that may cause cars to stall, increasing the risk of a crash.

Toyota has yet to announce the details of this recall. The following numbered Toyota parts are affected:

  • 195140201
  • 195140222
  • 195140249
  • 291100043
  • 291200100
  • 291200200
  • 291200202

Recall summary  

The recall concerns the fuel pump, which is responsible for moving gas from a car’s tank to its engine. The fuel pumps in question have a small plastic turbine called an impeller that sucks gas through the pump. These impellers may have been manufactured in a way that causes them to weaken and deform as they soak in fuel. This may cause the whole pump to stop working. 

Series of Denso recalls

This recall is the latest in a series issued by automakers who installed Denso pumps in their vehicles. In the United States, Subaru, Toyota and Honda have issued recalls. According to documents Denso submitted to the National Highway Traffic Safety Administration (NHTSA), Ford, Mazda and Mitsubishi also purchased faulty fuel pumps. 

Toyota issued their first Denso fuel pump recall in January for nearly 700,000 vehicles. Less than a month later, a class action lawsuit was proposed in the Eastern District of New York which complained that the initial Toyota recall was too small, and left out cars that were built with the same defective pump. Toyota has since expanded the recall two times, and by the end of October they had recalled nearly 3.35 million vehicles in total. 

Risks

A car that stalls while in motion is at a high risk of getting hit from behind. 

Denso has warned in recall documents that vehicles may stall while driving. Drivers should keep an eye on the check engine light and other warning indicators. If the car is “rough running” or fails to start, these are signs that something may be wrong with the fuel pump.

If your car stalls:

  • Turn on the emergency hazard lights.
  • Try to shift into neutral and maneuver your car to the side of the road. 
  • Call  your roadside assistance provider
  •  Be sure to stay in the car. The shoulder is very  dangerous for pedestrians.

The repair

Denso has notified Toyota of the recall expansion, and it is now Toyota’s responsibility to recall the fuel pumps and provide a fix. If it is anything like the previous Toyota recalls of Denso fuel pumps, Toyota will notify owners and dealers will replace the fuel pump assembly with a nondefective one for free. Toyota owners were only notified of the prior recall on November 23, but the remedy has not yet become available.

Is your vehicle part of this recall?

Over 1.5 million vehicles have been added to this Denso recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Rebecca RandToyota to recall cars with Denso fuel pumps

General Motors vehicles recalled for potential fuel leaks

Warren, MI– December 10, 2020 – General Motors (NYSE:GM) has recalled 194,105 vehicles due to missing bolts on the start-stop accumulator end cap. The missing bolts may result in a transmission oil leak, a loss of vehicle power or an engine fire. This General Motors (GM) recall includes:

  • 2018-2019 Chevrolet Cruze sedans
  • 2018-2019 Buick LaCrosse sedans
  • 2018-2020 Chevrolet Equinox SUVs
  • 2018-2020 Chevrolet Traverse SUVs
  • 2018-2020 GMC Terrain SUVs
  • 2018 Chevrolet Malibu sedans
  • 2019-2020 Buick Encore SUVs
  • 2019-2020 Buick Enclave SUVs
  • 2019-2020 Cadillac XT4 SUVs
  • 2019-2020 Chevrolet Blazer SUVs
  • 2019-2020 GMC Acadia SUVs
  • 2020 Cadillac XT6 sedans

Recall summary  

Your vehicle’s transmission is designed to transfer engine power to the driveshaft. The start-stop accumulator shuts down the engine when it is not in use to achieve better fuel economy and cut down on emissions.

Each start-stop transmission accumulator is attached using four bolts. In the case of the recalled vehicles, due to a supplier software error, two of the required bolts are missing

Risks 

Missing bolts can create a number of issues:

  • Transmission oil leak: A leak may damage other engine parts, and driving the vehicle without the proper amount of oil or transmission fluid may damage the engine.
  • Loss of vehicle power: A loss of power may prevent the driver from accelerating into a busy road or onto a highway, increasing the risk of an accident. A power loss may also reduce the driver’s ability to speed up to avoid an accident. Finally, the vehicle may slow down on its own until it comes to a complete stop, increasing the risk of being struck by another vehicle coming up from behind.
  • Increased risk of fire: A fire can injure the vehicle occupants, or cause the driver to lose control and cause an accident. This article explains what you should do if you believe your vehicle is on fire.

The repair

To fix the issue, dealers will need to check the start-stop accumulator end cap and determine if any bolts are missing. If they are, the dealer will replace the end cap at no cost to the owner. GM expects the recall to begin on December 14, 2020.

Is your vehicle part of this recall?

This GM oil leak recall includes over 194,000 vehicles. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydGeneral Motors vehicles recalled for potential fuel leaks

Volkswagen 2018 Tiguans recalled for potential seat belt tear

Auburn Hills, MI – December 9, 2020Volkswagen Group (NASDAQ:VWAGY) has recalled 10,835 vehicles, due to an issue with the front seat belts. If a crash occurs, a seat belt’s webbing may tear, and the belt will not properly restrain the occupant.This Volkswagen (VW) recall includes certain 2018 Tiguan LWB SUVs.

Recall summary  

A seat belt tear (referred to by Volkswagen as a rupture) was initially noted during tests performed by the NHTSA’s New Car Assessment Program (NCAP) in December 2017. 

  • During each test, the vehicle was driven at 35 mph into a full frontal impact, and the front driver side seat belt ruptured. 
  • The seat belt webbing separated completely in the area of the seat belt latch.

In 2020, Volkswagen ran a series of tests but could not determine the root cause of the seat belt issue uncovered by NHTSA. Despite that, VW recalled the vehicles “out of abundance of caution.” Vehicles that are being recalled may have received seat belts from the same production lot used in the NHTSA test.

Risks 

According to the Centers for Disease Control and Prevention (CDC), “[m]otor vehicle crashes are a leading cause of death among those aged 1-54 in the U.S.” More than half of the fatalities in people aged 13-44 years occurred when they were not buckled into a seat belt. 

If a seat belt malfunctions and does not restrain the occupant, the individual may be injured inside of the car or thrown from the vehicle.

The repair

To fix this potential 2018 Tiguan problem, dealers will replace front seat belts with seat belts from a different production lot. The repair is free of charge. Volkswagen expects the recall to begin on January 19, 2021. 

Is your vehicle part of this recall?

Over 10,800 vehicles are included in this Volkswagen recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydVolkswagen 2018 Tiguans recalled for potential seat belt tear

Tesla recalls 2016 Model X over reports of roof pieces flying off

Pleasanton, CA – December, 8 2020 – Tesla (NASDAQ: TSLA) has recalled 9,136 2016 Tesla Model X SUVs whose roof panels may detach from the car while it is driving, leaving obstacles in the road and possibly endangering other drivers. This recall was announced alongside a Tesla steering bolt recall of 2020 Model Y.

Recall summary  

The  recall concerns two panels, or “appliques,” on the roof of the Model X—one behind the windshield and the other between the falcon doors—that may fall off while the car is in motion. The panels are attached to the SUV using urethane adhesive. With many strong glues, it is important to use a primer to make sure the glue sticks to the surfaces it’s joining. Tesla believes its applique supplier was inconsistent in how it primed the panels, and that this is why some of them are falling off. 

Tesla said it first became aware of the issue on September 21, 2020, but owners have been posting images of their detached Model X roof panels on Tesla forums since at least June 2019. The National Highway Traffic Safety Administration (NHTSA) received four driver complaints, starting in August 2017, of roof panels detaching from the 2016 Model X.

Risks

In its filing with NHTSA, Tesla admits that “if the applique separates from the vehicle while in drive, it could create a road hazard for following motorists and increase their risk of injury or a crash.” Tesla has received no reports of injuries or accidents caused by fly-away appliques, but the danger was obvious to one driver of a 2016 Model X who reported seeing a “top glass piece” (actually shiny plastic) that flew off the car “at freeway speeds. Not good.” The report, filed with the NHTSA, added that the piece  “could easily have killed someone in another car.” 

The dangers of road debris

Road debris is one of the top causes of injuries and deaths. For our previous reporting on the topic, please check out this page.

The repair

Owners may be able to see these panels separating from the roof, or they may hear a noise as wind causes the panel to vibrate against the car. Even if there are no signs of detachment, owners should take recalled vehicles to a dealer, who will test whether the panels in question are firmly attached. If they fail the test, the dealer will apply primer and attach the panels to the car properly, free of charge. 

Tesla has not yet reported to NHTSA when they expect this recall to begin.

Is your vehicle part of this recall?

Over 9,000 vehicles are included in this Tesla recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Rebecca RandTesla recalls 2016 Model X over reports of roof pieces flying off

Mercedes GLE-class SUVs recalled for faulty seat belt design

Pleasanton, CA – December 4, 2020 – Daimler AG (OTCMKTS:DDAIF) has recalled 55,326 Mercedes vehicles, due to an issue with the middle seat belt buckle. The seat belt buckle may be pushed down below the seat cushion if the buckle is fastened using only one hand. A passenger who cannot access a seatbelt and rides unrestrained is at a greater risk of injury. This Mercedes-Benz recall includes:

  • 2021 Mercedes-AMG GLE53 SUVs
  • 2021 Mercedes-AMG GLE63 SUVs
  • 2020 Mercedes- Benz GLE580 SUVs
  • 2020 – 2021  Mercedes-Benz GLE350 SUVs
  • 2020 – 2021  Mercedes-Benz GLE450 SUVs

Recall summary  

The middle seat in the second row is designed with a double-buckle configuration. The design of the seat belt buckle and the seat cushion may cause the buckle to be pushed down into a gap below the seat cushion. This issue may occur when the seat belt is buckled with one hand or is otherwise pushed firmly down. The driver will not be notified the seat belt is unavailable to  the middle-seat occupant.

In 2019, nine owners brought vehicles to Mercedes dealers to remove the seat belt buckle from underneath the seat cushion. In that same year, the manufacturer conducted a recall for 20 different 2018-2019 models. In that case, the cars’ software failed to recognize that the seat belts were latched, leading to a potential malfunction of other systems.

Risks 

If an occupant is not properly restrained, the individual has a much higher risk of injury if a crash occurs. Seat belts are a major factor in passenger safety. It is estimated that seat belt use saved nearly 15,000 lives in 2017.

The repair

To fix the issue, dealers will need to inspect the middle seat belt and “additionally secure” it in place, so that it can no longer be pushed below the seat cushion. The repair is free of charge.  Mercedes expects the recall to begin December 29.

Is your vehicle part of this recall?

Over 55,000 vehicles are included in this Mercedes recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool.

Ken BoydMercedes GLE-class SUVs recalled for faulty seat belt design

Hyundai issues second recall of Veracruz SUVs for oil leak

Pleasanton, CA – January 28, 2022 – Hyundai (OTCMKTS: HYMTF) has remedied issues with 60,097 2007-2012 Hyundai Veracruz vehicles that had failures with an engine oil leak. Additionally, 3,432 of these Hyundai vehicles have been categorized as unreachable and 4,832 have been removed from the recall. All these vehicles that presented a Charging System Failure Caused By Oil Leak were remedied during the third quarter of 2021.

Pleasanton, CA – December 5, 2020 – Hyundai (OTCMKTS: HYMTF) is recalling 60,097 2007-2012 Veracruz SUVs to repair an oil leak that could cause the car to stall.  This is the second time these cars have been recalled for this issue.

Recall summary

The National Highway Traffic Safety Administration (NHTSA) contacted Hyundai in September after receiving multiple complaints about an issue that should have been resolved by a 2014 recall. As happened in 2020 with the Kia Sedona Minivans, engine oil may be leaking through a faulty rubber gasket on the engine cylinder, where it could drip on the car’s alternator, disabling it. Without the alternator, the car cannot charge itself while running, which will eventually result in a stall.

NHTSA determined that 1% of the vehicles repaired during the first recall went on to have oil leaks due to mistakes made by the dealers during the previous round of repairs.

Safety tips

Even though Hyundai says it knows of no crashes or injuries caused by these failing alternators, stalling does raise the risk of accidents, injuries, and worse. Veracruz drivers should keep an eye on the airbag, battery, and check engine warning lights, which may illuminate if the alternator is in trouble. Even if the vehicle does not stall, drivers may notice their cars surging or hesitating as the charging system dies.  Here are some tips on what to do if your car stalls.

Other Hyundai recalls

In 2018, Hyundai Motor America (Hyundai) recalled certain 2019 Hyundai Santa Fe vehicles for airbags issues. The Side Curtain AirBag (SCAB) mounting bolts may interfere with and damage them during deployment.

In another 2018 recall, Hyundai recalled several vehicles including the 2018 Hyundai Santa Fe SUVs potentially equipped with defective steering assemblies. The campaign affects two sport utility models.

Repair

Hyundai will send updated repair instructions to dealers, who will fix the leaky gasket for free. Hyundai will also reimburse owners of recalled cars who have already paid to have the gasket fixed. The recall should begin in early January 2021. 

Is your vehicle part of this recall?

Over 60,000 cars are included in this Hyundai recall. To see if your car is one of them, use MotorSafety’s free vehicle recall lookup tool to check your car for open recalls.

Rebecca RandHyundai issues second recall of Veracruz SUVs for oil leak

General Motors ordered to recall 5.9 million cars equipped with Takata airbags

Pleasanton, CA – December, 3 2020 – The National Highway Traffic Safety Administration (NHTSA) has ordered General Motors (NYSE:GM) to recall 5,888,421 pickup trucks and SUVs built with potentially dangerous Takata airbag inflators, which could explode and fling deadly shrapnel into vehicle occupants. The infamous airbag inflators have already killed 27 people and injured at least 250 more, and are part of the largest auto recall in history. The latest installment of the recall – which already encompasses 19 car manufacturers and “tens of millions” of cars – includes the following GM models on the GMT900 platform: 

  • 2007-2014 Cadillac Escalade ESV and EXT SUVs
  • 2007-2014 Chevrolet Avalanche pickups
  • 2007-2014 Chevrolet Silverado 1500 and 2500/3500 pickups
  • 2007-2014 Chevrolet Suburban SUVs
  • 2007-2014 Chevrolet Tahoe SUVs
  • 2007-2014 GMC Sierra 1500 and 2500/3500 pickups
  • 2007-2014 GMC Yukon XL SUVs

Recall summary

The recall concerns the vehicles’ passenger-side airbag inflators. The inflators use ammonium nitrate to generate a small explosion to inflate the airbags. If this volatile chemical is exposed to heat and humidity, it becomes porous. The extra surface area in this microscopic swiss-cheese allows the ammonium nitrate to burn faster, thus causing a much stronger explosion than intended. This explosion can blow up the inflator and send bits of shrapnel flying into vehicle occupants at high speeds, potentially maiming or killing them.

NHTSA first ordered GM to recall the affected cars in 2016. The company had recalled 330,198 vehicles on the GMT900 platform in May 2015, but argued that the rest of vehicles that are now being recalled should be excluded because the airbag defect was “inconsequential.” This argument was rejected by NHTSA on November 23. Despite disagreeing with the decision,  GM said it would not appeal.

‘Almost no data’ to back up claims

NHTSA consulted air-bag chemical expert Harold Blomquist regarding these findings, who rebutted GM’s many claims that unique design features could prevent their inflators from exploding. “GM expended little effort over the last two years to methodically study the claimed features in order to substantiate their effectiveness,” he said in his 75-page review of GM’s petition. As a result, Blomquist said, GM had “almost no data” to back up their claims that their Takata airbags were somehow less dangerous.

Previous Takata airbag recalls

Automakers have been issuing ever-expanding recalls of Takata airbags for seven years, with 100 million inflators recalled worldwide. Volkswagen, BMW and Honda all recalled cars this and past year because of the airbag issue.

Repair

GM will replace the Takata airbags with a different model, free of charge. More information about the recall schedule should be released by December 24. 

What to do if you own a recalled vehicle

NHTSA has issued a few broad recommendations for drivers in the Takata recall population:

  1. Don’t have your dealer disable your airbags. “It is much more likely that your airbag will perform properly and protect you in a crash than cause harm,” NHTSA says.
  2. “If you feel uncomfortable continuing to drive your vehicle before it is repaired, you should contact your dealer to see if they will provide a loaner until the repair is completed,” NHTSA says. Dealers and manufacturers aren’t required to provide loaners, but it can’t hurt to ask. 
  3. If you’re offered an interim repair, take it. Some automakers will offer to replace the old Takatas with newer ones, which are safer. “It is an inconvenience to have your vehicle serviced twice and to wait for a final repair,” NHTSA says, “But rejecting an interim replacement air bag is not worth the continued higher risk of injury or even death to you, your family, and your friends while waiting for the final repair.”

Some automakers have advised riders not to sit in the front passenger seat. 

Here is the list of vehicles that NHTSA says should NOT be driven.

Is your vehicle part of this recall?

Nearly 6 million vehicles are included in this GM Takata Airbag recall. Use MotorSafety’s free lookup tool to see if your vehicle is affected. 

Rebecca RandGeneral Motors ordered to recall 5.9 million cars equipped with Takata airbags

Ford recalls Explorers and Aviators over fractured driveshafts

Pleasanton, CA – December 1, 2020 – Ford (NYSE: F) is recalling 10,905 2020 Ford Explorer and Lincoln Aviator SUVs whose driveshafts – one of the most important components of a car – may fracture, presenting several risks including vehicle rollaway, fuel leaks and fire. All of the recalled vehicles have 10-speed automatic transmission, all-wheel drive, and 2.0L or 3.3L engines. 

Recall summary

In approximately 18 of the 10,905 recalled vehicles, the rear driveshaft may not have been welded properly and could snap. The driveshaft transfers power to the rear wheels. Its breakage could cause the vehicle to lose power while in motion or roll away when parked. The snapped shaft could also pierce the fuel tank and cause a leak and/or fire.

Ford knows the serial numbers of the faulty driveshafts, but they must inspect over 10,000 vehicles to find them. 

Other recalls

The 2020 Ford Explorer and Lincoln Aviator have had close to a dozen of  combined recalls since August 2019, including one for malfunctioning rearview camera and another one for defective fuel lines

Safety risks

The broken driveshaft can cause a whole host of problems. A snapped driveshaft will cut off drive power to the rear wheels, increasing the risk of a crash because of unexpected movement. The vehicle could also roll away if parked on a hill. This is what killed actor Anton Yelchin, whose Jeep Cherokee (also recalled) rolled down his driveway and crushed him against a pillar.  Furthermore, if the driveshaft snaps, it could hit the fuel tank and spring a leak, which in turn could lead to a fire. It’s a frightening list of potential scenarios that should encourage owners to get their vehicles looked at.

Repair

Dealers will inspect the driveshaft and check its serial number. If it matches one on Ford’s list of affected serial numbers, they will replace the driveshaft. Ford plans to notify owners by mail during the week of November 30 as to when the repair will be available.

Is your vehicle part of this recall?

Over 10,000 cars are included in this Ford recall. To see if your car is one of them, use MotorSafety’s free vehicle lookup tool to check your car for open recalls.

Rebecca RandFord recalls Explorers and Aviators over fractured driveshafts

Volvo recalls luxury sedans for Takata-like airbag problems

Pleasanton, CA – November 29, 2020 – Volvo Car USA (OTC:GELYF)  has recalled 54,124 executive cars with airbags whose inflators may burst and injure or kill the driver and passengers with “metal fragments” when deployed. The recall concerns the FG2 Twin Driver Airbag Inflator Module containing 5AT 148 and includes:

  • 2001-2003 Volvo S60
  • 2001-2003 Volvo S80

Recall summary

Airbag inflators perform exactly what you’d expect them to do – inflate a car’s airbag when needed in the event of a crash. In a scenario that’s eerily similar to the infamous Takata airbag recall, metal fragments that form part of the inflator may shatter during the airbag deployment and strike the occupants of the vehicle.

The defect is a result of the propellant in the airbag being exposed to hot temperatures and “elevated moisture levels” present in the areas with such climate. As such, the recall encompasses 22 Southern U.S. states, as well as five U.S. territories,  such as Puerto Rico, U.S. Virgin Islands and Guam. 

History of airbag troubles

Since 2018, ZF TRW – a U.S. subsidiary of German auto parts maker ZF Group that appears to be behind the recall – has been subject to 68 lawsuits, according to the court records. At least one of the ongoing lawsuits allege that ZF-manufactured airbags fail to deploy during a crash because of a “design defect,” according to a transcript from a hearing.

Risks

In the event of a crash, the airbag deploys at a very high speed, in less than a second.  During the deployment, the metal fragments in the inflator can shoot out and injure the driver or the passengers or cause their death.

As of the date of the recall, one fatality was reported.

Repair

Volvo will be replacing the driver side airbag free of charge. The vehicle owners will be notified of the recall on January 4.  It is not clear, however, when the remedy will be available.

Is your vehicle part of this recall?

More than 54,000 vehicles are a part of this Volvo Car recall. To check whether your car is one of them, you can use MotorSafety’s free vehicle lookup tool.

Aleksandra SnesarevaVolvo recalls luxury sedans for Takata-like airbag problems

Audi recalls Q7 SUVs over higher risk of head injury in event of crash

Pleasanton, CA – April 14, 2022 – Volkswagen AG (NASDAQ:VWAGY) has remedied issues with 86,004 2018-2020 Audi Q7 that were dealing with roof issues caused by inadequate padding on the c-pillar. Additionally, 154 of these 2018-2020 Audi Q7 vehicles have been declared unreachable and 0 have been removed from the recall. One group of these Audi Q7 models with c-pillar issues that may cause head injuries were remedied in 2020 and four more groups were remedied in 2021.

Pleasanton, CA – November 27, 2020 – Volkswagen AG (NASDAQ:VWAGY) has recalled nearly 10% of its 2018-2020 Audi Q7 luxury SUVs due to inadequate padding on one of the pillars – a structure that supports the roof of the car. This issue may translate into a higher risk of a head injury in the event of a crash. Around 94,000 vehicles are affected by this recall.

Part number for the deformation element is 4M0 880 619.

Recall summary

C-pillar is one of the four or five pillars that support the roof of the car and is located towards the back of the car. Recalled vehicles do not have enough padding on this pillar, due to a production error made by a sub-supplier based in Austria.

Risks

Inadequate padding may result in a head injury if a passenger who is not wearing a seatbelt hits his or her head during an accident. Until your car is repaired, pay special attention to your surroundings to protect your loved ones.

The repair

Dealers will replace the non-conforming element of C-pillar free of charge. It is not clear from the recall documents if that element is padding.

The recall started on November 17 but it is uncertain when the remedy will be available.

Is your vehicle part of this recall?

Over 94,000 vehicles are included in this recall. To see if your Q7 is one of them, use MotorSafety’s free vehicle lookup tool.

Aleksandra SnesarevaAudi recalls Q7 SUVs over higher risk of head injury in event of crash