Chrysler recalls vans with faulty wiring


Auburn Hills, Mich. – June 13, 2017 – Fiat Chrysler Automobiles has recalled more than 200,000 minivans that could be equipped with defective wiring. The campaign affects Dodge Caravans manufactured between August 2010 and July 2015, according to documentation filed with the National Highway Traffic Safety Administration. The car maker estimates that the defect is present in 1 percent of the vehicles named in the recall, 87,000 of which came from Canadian showrooms.

The Defect
Models named in the recall contain steering wheels with trapped wire harnesses. The electrical lines within these fixtures, some of which support driver-side front air bag functionality, can snag on a tab located between the back of the steering wheel cover and the horn plate. This contact can wear down the wire insulation, eventually causing complete breakage and resulting in inadvertent air bag deployment. This increases the likelihood of an accident. Vehicles with this issue have been shown to warn drivers when a dangerous situation is developing. The illuminated air bag indicator may come on prior to untriggered air bag deployment. Additionally, tests revealed that windshield wipers switch on and steering capabilities decrease immediately following the severance of air bag wires within the steering wheel.

The defect has caused no accidents to date, according to FCA. However, the automaker has connected eight driver injuries to inadvertent air bag deployment stemming from disconnected wires.

Timeline of Events
A recent internal investigation revealed the problem, according to a press release from FCA.

The Solution
The car maker has ordered dealers to inspect steering wheel wiring harnesses and replace them if necessary. FCA will reimburse owners for the expense. However, they must submit proof of payment before receiving refunds. The company notified dealers June 13, 2017 and plans to send communications to owners on or around July 28, 2017, according to a recall acknowledgment filed with the NHTSA. Owners in need of more immediate assistance are encouraged to contact the FCA customer service department or call the NHTSA Safety Hotline, (888) 327-4236.

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Chrysler Recalls 300 and Charge Models Over Loose Bolts

Auburn Hills, Mich. – Feb. 16, 2017 – Chrysler has recalled more than 69,000 vehicles due to loose driveshaft bolts. The recall affects Chrysler 300 and Dodge Charger all-wheel-drive sedans produced between 2014 and 2017, according to documentation from the National Highway Traffic Safety Administration.

The Defect

The affected all-wheel-drive models feature abnormally loose driveshaft bolts. These fixtures can slacken to such an extent that the driveshaft disconnects completely and the vehicle loses power. This poses a serious hazard to drivers and can result in injury. There have been no reports of related injuries, according to the car manufacturer.

Timeline of Events

  • In January 2016, police departments across the country reported loose driveshaft bolts in interceptor versions of the Dodge Charger. Chrysler investigated the claim, and one month later evaluated fabrication procedures at its assembly plant in Brampton, Ontario.
  • On March 2, 2016, Chrysler launched an additional investigation into consumer models with the same driveshaft assembly. This included all-wheel-drive Dodge Charger and Chrysler 300 models produced between 2014 and 2017.
  • On June 30, 2016, the automaker advised engineers at the Brampton plant to increase the torque on driveshaft bolts to achieve optimal clamp load. Field reports following this change showed no signs of looseness.
  • Between June 2016 and February 2017, Chrysler collected and analyzed vehicle and warranty data to determine the scope of the problem.
  • On Feb. 3, 2017, Chrysler closed its review, identifying 69,298 potentially affected models.
  • On Feb. 7, 2017, the vehicle manufacturer initiated a voluntary recall.

The Solution

Chrysler has directed dealers to replace the driveshaft bolts in affected models free of charge. The recall is scheduled to begin March 31, 2017. Owners should expect to receive notice soon.


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Daimler Vans Recalls Vehicles For Faulty Brake Lights

Atlanta – Nov. 11, 2016 – Daimler Vans USA has announced a recall of Dodge and Freightliner Sprinter 2500 and 3500 vans due to problems with brake warning light illumination.

The Defect

According to documents compiled by the National Highway Traffic Safety Administration, Daimler will recall vans from the 2003-2006 model years – specifically, those manufactured between June 30, 2003 and Aug. 31, 2006. The problem is that the brake warning lamps located on the vehicles’ instrument clusters are failing to illuminate during startup.

This initial illumination is a good way to let the driver know that the light is functioning as intended. After that point, as long as the light remains off, drivers can be reasonably confident that they do not have any serious brake issues to address. The purpose of the lamp is to warn occupants of low brake fluid, which could severely impact their ability to stop on command.

Timeline of Events

April 2015 – Fiat Chrysler reportedly asked Daimler Vans for support with Dodge vehicles that failed the bulb check during New York State inspections. Daimler Vans examined numerous vehicle models from different years, as well as different instrument clusters, to locate the problems. This was a challenging process that required the manufacturer to study instrument cluster coding and analyze each system to determine the underlying cause. At first, Daimler Vans did not have access to all of the information necessary, forcing it to use other methods to replicate the problem.

October 2016 – Daimler Vans received more information about the faulty bulb, including the proper instrument coding. This allowed the manufacturers to determine exactly which vehicles were being affected.

The Solution

Daimler Vans will conduct a voluntary recall to examine each vehicle’s instrument cluster coding and fix any problems that can be found. This will be done free of charge. A schedule has not yet been announced.

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FCA Recalls Wide Model Year Range of Dodge Journey Vehicles

Auburn Hills, Mich. — June 10, 2016 — A new recall from FCA concerns vehicles from a span of five different model years. As an official press release recently noted, most of the 187,436 recalled vehicles are in Canada, possibly because the action involves a condition made worse in cold temperatures.

Though this issue is not known to have caused any injuries, the source stated that drivers could face steering difficulties in affected autos. When the engine is turned on, some steering fluid could leak out, possibly disrupting the vehicle. The statement specifically noted that the problem exists when the auto is in extreme cold, putting owners in those climates at greater risk.

In the United States, the recall will affect 10,944 vehicles. The statement did not explain what the remedy would entail or when dealers and customers will be notified. It did say that the necessary replacement units “are expected to be available soon.” Impacted model years range form 2009 to 2016.

A different recall from January affected both 2009 Dodge Journey autos and two other models, Dodge Caravan and Chrysler Town and Country vehicles, both of which are from the 2008 and 2009 model years.

This action addressed occupant restraint controller functions that could interfere with the standard air bag control system. The National Highway Traffic Safety Administration said the issue could either lead to unexpected air bag deployment or prevent air bags from inflating when they need to after a collision. Like the Chrysler headquarters, the component’s supplier, Continental Automotive Systems Inc., is based in Auburn Hills, Michigan.

The official Part 573 Safety Recall Report for that issue also advised that a lit warning lamp could indicate a possible ORC malfunction. A later amendment to this report said that final owner notification isn’t scheduled until the end of this year, and that remedy parts are estimated for 2017.

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Shifting Concerns Prompt Worldwide Dodge Charger Recall

Auburn Hills, MI — May 17, 2016 — An issue in many Fiat Chrysler autos has led to a wide-ranging recall concerning vehicle transmission systems. Drivers in these affected vehicles may put themselves at risk if they don’t fully understand what gear is currently engaged

Although there are already alerts in these cars that should signal that a vehicle is parked, the company reports that this isn’t always enough. As a result, at least 41 injuries may be traced to this issue, though a press statement insists that it is not due to any equipment failure.

The source lists three models included in the Chrysler Recalls: Dodge Charger, Chrysler 300 and Jeep Grand Cherokee. Model years range from 2012 to 2015, and the majority of the units (811,586) are in the United States. The manufacturer is making efforts to contact affected owners as needed while the recall continues. The new shift strategy will keep the vehicles from moving unexpectedly, further protecting users who don’t understand the initial suggestions.

Currently, these vehicles feature electronic indicators, including lights, to let drivers know if their vehicles are currently in park. To avoid confusion, the adjusted cars will include an automatic stop in case drivers don’t realize their car is able to start rolling away. The gear shift lever is not a reliable signal of which gear the car is using, the source stated.

The 2015 Jeep Grand Cherokee was also subject to a recall. The National Highway Traffic Safety Administration’s statement from March 22 said that 14,768 units may contain front left brake calipers that might break. This issue was a significant risk because it could prevent drivers from stopping their vehicles early enough and leave them vulnerable to a collision.

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FCA Recalls Vehicles with Bad Brake Calipers [Video]

Detroit, MI — April 27, 2016 — Some Fiat Chrysler vehicles may have faulty brake calipers, according to a new recall. The National Highway Traffic Safety Administration began this month with reports on this latest action.

The recall includes more than 14,700 SUVs from the 2015 and 2016 model years. The left front caliper in these vehicles can fracture, the source said, making it harder for drivers to stop quickly. This can also lead to loss of brake fluid.

The manufacturer did not include a recall schedule in the original March 23 report. However, it did state that the remedy will replace calipers that may be made of weak material. The recall affects both Jeep Grand Cherokee and Dodge Durango vehicles.

You can read more about Jeep and Chrysler recalls on our blog. Check out out archives for other stories involving this manufacturer. Thanks for watching!

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Some Chrysler Windshields Could Dislodge in Crash [Video]

Detroit, MI — March 07, 2016 — Starting next month, a Chrysler recall will affect hundreds of vehicles manufactured with expired urethane primer. This chemical may make it more likely for the windshields in these vehicles to dislodge.

This action comes from tests that revealed the possible effects of using primer past its expiration date. Older coats of primer were found to ineffectively bond on the windshield. There have currently been no reports of injuries from this problem, though the dislocated windshields could potentially hurt a vehicle’s occupants.

The recall extends to two models: the Town and Country and the Dodge Grand Caravan. Manufacture dates range from August 2014 to December 2015. Dealers will remedy the issue by replacing the windshields as needed

Be sure to visit our blog often for the latest news on Chrysler recalls. Thank you for watching!

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Chrysler Recall Should Make Changing Tires Safer [Video]

Detroit, MI — February 24, 2016 — A new recall focuses on more than 441,000 Dodge Chargers. According to official recall documents, this action concerns vehicles produced between August 2010 and January 2016.

Fiat Chrysler is recalling these vehicles because they may accidentally fall off their jacks and possibly hurt owners trying to change a tire. The body-side sill assembly could possibly fail if owners don’t use wheel chocks. Because of this, the manufacturer will supply chocks to owners as part of the remedy.

Once they are installed, these will reduce the chance of injury during a tire change. The company released an official statement on this recall earlier this month. There are three minor injuries connected to this issue.

Thank you for watching. Be sure to visit our blog for more information on the latest Chrysler recalls.

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Dodge Darts Recalled after Oil Issues are Discovered

Auburn Hills, MI — December 09, 2015 — At least seven accidents may be due to a fault within Dodge Dart vehicles produced by Fiat Chrysler Automobiles (FCA).

The manufacturer is recalling thousands of autos internationally, with the majority in North America, in light of a defect that could negatively impact the braking system in these vehicles due to “oil migration.”

As the Associated Press describes, oil can “degrade” the braking systems, making it harder to bring the vehicle to a stop, although it reportedly does not affect “regular brake functions.” Two injuries may also have been traced to this fault. The remedy for this issue will require dealers to replace the vacuum tubes in affected vehicles as well as the vacuum pumps and other parts and needed.

The total amount of Darts involved in this recall exceeds 121,000, with approximately 105,458 in the United States. According to the Detroit News, drivers may hear a “pop or a sound consistent with a vacuum leak.” This action specifically affects Darts made for the 2013 and 2014 model years.

Earlier this year, Chrysler recalls for 23,629 vehicles were issued, 15 percent of which may have been subject to a transmission failure because of weak internal solder joints. That problem was reported on August 26, 2015 and traced to Darts manufactured between February 24, 2012 and June 16, 2015.

Since the transmission in these vehicles could shift to neutral without warning, drivers would be at risk of sudden disruption. This action called for dealers to replace the transmission control module to fix the situation.

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