Chrysler recalls vehicles with defective break booster shields

Auburn Hills, Mich. – Oct. 5, 2017 – Fiat Chrysler Automobiles has recalled more than 646,000 vehicles potentially equipped with improperly installed brake booster shields, according to documentation filed with the National Highway Transportation Safety Administration. The campaign affects 2011-2014 Dodge Durango and Jeep Grand Cherokee sport utility vehicles with production dates ranging from Jan. 5, 2010 to Sept. 8, 2013. FCA estimates that roughly 41 percent of the models referenced in the recall actually contain the defective parts.

The Defect

Affected vehicles may include incorrectly installed brake booster shields that do not effectively divert water away from the critical drivetrain features they are intended to protect. This increases the likelihood of brake booster corrosion and could lead to freezing in particularly cold environments. Both of these phenomena are capable of reducing vehicle stopping power, which poses a serious risk to occupants. FCA has not received reports connecting the defective fixtures to any injuries. However, the automaker has received one report correlating the defect to an accident.

Drivers encountering braking issues stemming from ineffective brake booster shields will see their dash warning lights illuminate and experience abnormal resistance when compressing the brake pedal. In some cases, the anti-lock brake system may activate.

Timeline of Events

On Jan. 18, 2017, the FCA Vehicle Safety and Regulatory Compliance group launched an internal investigation into field reports detailing customer complaints surrounding brake booster shield assemblies installed as part of an earlier recall, according to NHTSA documents. In February, engineers began evaluating approximately 20 brake boosters returned for further inspection. Between Feb. 23 and March 14, the third-party parts supplier responsible for fabricating the fixtures performed its own tests. On March 14, the NHTSA’s Vehicle Research and Test Center performed an independent evaluation and found that the returned brake boosters passed vacuum tests but failed to do so when brake assist was activated. The agency sent the results of this trial to FCA approximately seven days later.

FCA collaborated with the NHTSA and its supplier to conduct numerous other brake booster tests throughout April, May, June and early July. On July 6, NHTSA officials performed a road test with a vehicle equipped with returned brake boosters. The testers also adjusted brake leak rates to simulate different levels of corrosion. The vehicle used in the trial exceeded Federal Motor Vehicle Safety Standard requirements. However, during a post-run physical evaluation, the NHTSA officials noticed that brake booster water shields had been installed incorrectly. Five days later, the agency contacted FCA and requested that it examine all of the returned parts to determine the frequency of these incorrectly installed features. The NHTSA also asked the car company to conduct an accompanying field investigation.

On July 18, FCA reported that 12 of the remaining returned brake boosters in its possession included incorrectly installed water shields. It also found that of the 117 vehicles used in its field study, 41 percent had these parts. On July 27, FCA conducted an additional test which involved incorrectly installing brake booster water shields on a production vehicle, spraying it with water and letting it sit in an enclosed chamber with a temperature of -20 degrees Fahrenheit for 24 hours. During a post-spray drive, the vehicle displayed reduced pedal functionality, requiring 22 to 24 pounds-per-square-foot of power to depress. This reading was well outside of the FMVSS-approved range of 4-16 psf.

FCA reported the results of the cold-chamber test to the FCA Aug. 8 and three days later assembled an internal committee to discuss further evaluations. The automaker performed another cold-chamber trial Aug. 23 and saw results similar to those collected during the first test. It conducted another evaluation three days later and again saw similarly problematic results. The pedals in the vehicle used in the trial required 22 to 28 psf of compression power. FCA reviewed these and other test results over the course of late August and early September.

On Sept. 11, the FCA Vehicle Regulations Committee determined that the defect posed a serious safety hazard to owners and issued a voluntary safety recall.

The Solution

FCA will direct dealers to re-install the brake booster water shields in affected vehicles free of charge, according to a recall acknowledgement document. The car company plans to notify dealers and owners Nov. 7. Owners in need of more immediate assistance can reach out the Chrysler customer service personnel at (800) 853-1403. Callers should use the internal recall identification code T59. Owners can also contact the NHTSA via the agency’s 24-hour Vehicle Safety Hotline at (888) 327-4236.

Recall MastersChrysler recalls vehicles with defective break booster shields

Chrysler recalls vehicles with non-compliant labeling

 

Auburn Hills, Mich. – Sept. 26, 2017 – Fiat Chrysler Automobiles has recalled more than 22,000 vehicles potentially equipped with noncompliant tire and rim labels, according to documentation submitted to the National Highway Transportation Safety Administration. The campaign affects 2017-2018 Jeep Cherokee sport utility vehicles with production dates ranging from Feb. 27, 2017 to Aug. 10, 2017. The car company suspects that 100 percent of the vehicles referenced in the recall contain the defective labels.

The Defect

Affected vehicles likely have tire and rim labels that fail to comply with Federal Motor Vehicle Safety Standard 110, which stipulates that all road-worthy models include labeling showing the “size designation and, if applicable, the type designation of rims (not necessarily those on the vehicle) appropriate for the tire appropriate for use on that vehicle, including the tire installed as original equipment on the vehicle by the vehicle manufacturer,” according to the Government Publishing Office. The vehicles named in the recall feature wheels and tires that do not contain the proper information, which may lead to the installation of noncompliant tires or wheels, and therefore increase the likelihood of an accident.

However, FCA has yet to receive field reports linking the defect to any accidents or injuries.

Timeline of Events

On Aug. 10, 2017, the FCA Vehicle Safety and Regulatory Compliance group received an internal report from the Information and Communication Technology division indicating that some 2017-2018 Jeep Cherokee vehicles originating from the Belvidere Assembly Plant in Belvidere, Illinois had rolled off the line with tire and wheel labels meant for passenger cars, rather than multipurpose models. Officials from the FCA VSRC group immediately reached out to the Quality Center Manager at the BVAP facility, who confirmed the existence of the issue and attributed it to a printing error. QA personnel at the plant instituted a yard hold to prevent noncompliant vehicles from departing.

On Aug. 24, after reviewing production logs for the BVAP plant and confirming non-compliance with FMVSS 110, the FCA Vehicle Regulations Committee called for a voluntary safety recall.

The Solution

FCA will direct dealers to replace the certification labels in affected vehicles free of charge. The car manufacturer plans to notify both dealers Oct. 20, according to documents filed with the NHTSA. The company will notify owners via first-class mail on or about that same day. Those in need of more immediate assistance leading up to the official recall date can contact Chrysler customer service personnel at (800) 853-1403. Callers should use the internal recall identification code T53. Owners can also reach out directly to the NHTSA via the agency’s Vehicle Safety Hotline at (888) 327-4236.

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Chrysler recalls Jeeps with noncompliant software [Video]

Hello, and welcome to another vehicle recall update.

Fiat Chrysler Automobiles has recalled more than three thousand sport utility vehicles suspected to contain instrument control panel software that violates Federal Motor Vehicle Safety Standards. The campaign affects two-thousand-seventeen Jeep Renegade models. F-C-A suspects 100 percent of the vehicles named in the recall contain the defective software.

The models named in the campaign are equipped with I-P-C software that causes malfunction indicators to illuminate when no mechanical problems are present. This violates F-M-V-S-S standard 101, which stipulates that warning lights should only shine when actual engine issues occur.

F-C-A has directed dealers to update the software in all affected Jeep Renegades, free of charge. The car company plans to contact owners on or about September sixteenth, two-thousand and seventeen.

Stay tuned for more breaking news on vehicle recalls!

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Chrysler recalls Jeeps with defective software

 

Auburn Hills, Mich. – Aug. 25, 2017 – Fiat Chrysler Automobiles recalled more than 3,000 sport utility vehicles possibly equipped with defective instrument control panel software, according to documentation filed with the National Highway Transportation Safety Administration. The campaign affects 2017 Jeep Renegade SUVs manufactured between June 1, 2017 and July 20, 2017. FCA estimates that 100 percent of the models referenced in the recall contain the defective equipment.

The Defect

The vehicles involved in the campaign could be equipped with ICP software that causes warning lights to illuminate even when no engine problems are present. A newly installed integrated circuit chip system is believed to be the root cause of the error, which renders the affected models noncompliant under Federal Motor Vehicle Safety Standard 101. The rule states that indicator signals “must not emit light except when identifying the malfunction or vehicle condition [they are] designed to indicate,” according to the NHTSA.

The defective ICP software creates a serious safety hazard, as drivers could be unaware of actual mechanical issues or other problems that may lead to breakdowns or accidents. However, FCA has yet to receive any reports connecting the problematic software with accidents or injuries.

Timeline of Events

On July 19, 2017, engineers at FCA pinpointed an ICP software error during production and immediately opened an investigation, as they believed the flaw put the affected vehicles in violation of FMVSS 101. Two days later, officials from the FCA Vehicle Safety and Regulatory Compliance examined evidence of the software error – video footage, in this case – and compared the issue to the functional requirements set out in the FMVSS. The internal group then connected with individuals from FCA Italy and expressed to them the opinion that the software did indeed pose a serious safety hazard and was in violation of FMVSS 101.

On July 26, FCA chose to conduct an official safety recall. The automaker notified dealers Aug. 2.

The Solution

The car company has directed dealers to update the ICP software in affected vehicles free of charge, according to a recall acknowledgement filed with the NHTSA. FCA is intends to notify owners via first-class mail on or about Sept. 16, 2017. Those in need of more immediate assistance can contact FCA customer service at (800) 853-1403 or call the NHTSA Vehicle Safety Hotline at (888) 327-4236.

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Chrysler recalls vehicles with damaged alternator diodes

Auburn Hills, Mich. – July 14, 2017 – Fiat Chrysler Automobiles has recalled an estimated 442,214 vehicles potentially equipped with damaged alternator diodes, according to a company press release. The campaign affects a variety of models across multiple brands, including:

  • 2011-2014 Chrysler 300 sedans
  • 2011-2014 Two-door Dodge Challenger sports cars
  • 2011-2014 Four-door Dodge Charger sports cars
  • 2011-2014 Dodge Durango sport utility vehicles
  • 2012-2014 Jeep Grand Cherokee sport utility vehicles

Approximately 318, 781 of the vehicles originated from U.S. dealers, while 37,504 are circulating the Canadian and Mexican markets. The remaining 85, 292 are outside of the North American Free Trade Agreement zone. FCA estimates 100 percent of the vehicles named in the recall contain the defective part, according to documentation filed with the National Highway Transportation Administration.

The Defect

Vehicles named in the recall are suspected to contain alternators with diodes susceptible to thermal fatigue failure stemming from overstressed electric hydraulic power steering systems. In the event of a diode failure, the alternator ceases supplying the engine with electricity, leading to the unexpected loss of multiple features, including the antilock braking system, the electronic stability control system and the engine control module. In some cases, the vehicle my cease operation entirely. The diodes can also short circuit and cause fire, heat and smoke to rise from the engine.

FCA has received reports of two accidents related to the faulty diodes. However, the car company has yet to receive notification of any injuries connected to the defect.

Timeline of Events

FCA has not released details into the internal investigation that uncovered the problem. The company is expected to notify dealers on or around Aug. 24.

The Solution

FCA will direct dealers to replace the alternators in affected vehicles, free of charge, according to a recall acknowledgement document filed with the NHTSA. Owners should expect to receive notification via first-class mail on or around Aug. 24. However, those in need of more immediate assistance can contact the FCA U.S. Customer Care Center at (800) 853-1403 or the NHTSA Vehicle Safety Hotline at (888) 327-4236.

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Jeep recalls vehicles with incorrect jump-starting information

 

Auburn Hills, Mich. – July 7, 2017 – Fiat Chrysler Automobiles has recalled nearly 13,000 vehicles containing user guides with inaccurate jump-starting instructions, according to documentation filed with the National Highway Transportation Safety Administration. The campaign affects 2017 Jeep Compass sport utility vehicles produced between Oct. 17, 2016 and April 28, 2017. FCA estimates 100 percent of the models named in the recall are equipped with the faulty information.

The Defect

Affected vehicles contain user guides with inaccurate jump-starting instructions. These flawed reference materials feature an image of the Jeep Compass battery terminal with reversed polarities. This not only confuses owners in need of assistance, but also creates a serious safety hazard, as attaching jump starting cables in the manner shown in the instructions may produce a dangerous electrical charge. However, the FCA has not received reports of any accidents or injuries connected to the inaccurate user guides.

Timeline of Events

On May 31, an FCA supplier reported that the user guides installed in some 2017 Jeep Compass models might contain inaccurate information. The car company’s Vehicle Safety and Regulatory Compliance group immediately launched an investigation into the supposed issue. Roughly one week later, FCA engineers reviewed the user guides and confirmed that the instructions did indeed contain an error. The VSRC group then initiated an internal review in search of customer complaints, injury reports or warranty claims connected to the defective user guides. This review ultimately uncovered one customer complaint mentioning the inaccurate materials.

On June 30, the FCA Vehicle Regulations Committee reviewed the findings and recommended an immediate voluntary safety recall.

The Solution

FCA will order dealers to distribute accurate user guides containing correct jump-starting directions. The automaker has pledged to reimburse owners for the amended instructions, provided they can submit proof of purchase in the form of a receipt or other documentation. FCA plans to notify dealers and owners Aug. 21, 2017. Individuals in need of more immediate assistance can contact Chrysler customer service at (800) 853-1403 or the NHTSA Vehicle Safety Hotline at (888) 327-4236.

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In May Jeep recalls, 2017 Compass could have axle faults

 

Auburn Hills, Mich.—May 22, 2017—Structural issues have led to a new Jeep recall this month, with drivers at possible risk of their vehicles suddenly slowing or failing to park. According to CNet, the recall isn’t scheduled to begin until next month but could affect 1,178 Compass vehicles with the model year of 2017.

The Defect

The source said that these vehicles may not have axles in the correct place, potentially leading to transmission connection problems. Though it could manifest in different ways, the axle that fails to connect with the rest of the transmission could make it difficult to operate the vehicle normally, making basic functions involving the car difficult.

Timeline of Events

  • February 2017: The 2017 Jeep Compass first became available for sale, according to Forbes.
  • May 2017: Inventory availability increased, the source said, while the CNet piece appeared on May 22.
  • June 2017: CNet said this was when the recall itself would actually take place, sometime around June 23.

The Resolution

Before the fix even happens, owners can try engaging the parking brake, since this is not affected by the issue prompting recall. For a long term solution, dealers plan to replace any defective half-shafts in these vehicles to offset the risk of disengagement. The problem is specifically said to be with the “left front half-shaft,” CNet said. Cars.com confirmed that the recall won’t cost owners.

An earlier article from the same source mentioned a December recall launched for a different reason. Some 2016 Jeep Compass models were part of a larger recall that affected a total of 43,000 vehicles from the same year, including other brands, such as Dodge. In addition to stalling, these vehicles could have possibly experienced instrument cluster errors, due to camshaft or crankshaft connector issues.

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Takata Airbags In Jeeps Leads To Recall

Fiat Chrysler has announced the recall of certain Jeep Cherokee vehicles after a problem was discovered that could prevent airbags from properly inflating. Takata Corporation, the maker of these airbags, has already been involved in a major safety recall.

The Defect

Some 2017 Jeep Cherokees manufactured between Oct. 13, 2016 and Oct. 17, 2016 may have improper welds on the driver’s knee airbag inflator. During a crash, these defects could stop the airbags from opening and protecting the driver.

Timeline

Sept. 24, 2016 – The Tier 2 ARC Automotive Inc. KAB inflators were produced. Maintenance was done on the optical lens covers of the welders used on the inflators.

Oct. 14, 2016 – The Takata Corporation reported two inflator failures in tests.

Oct. 17, 2016 – Takata notified Fiat Chrysler Automobiles US Supplier Quality that some inflators had been welded improperly.

Oct. 18, 2016 – Fiat Chrysler Automobiles US Suppliers Quality told Fiat Chrysler Automobiles US Vehicle Safety and Regulatory Compliance that an investigation would be needed.

Oct. 18-24, 2016 – Fiat Chrysler Automobiles US, Takata and ARC considered their immediate response, as well as correctives that could be taken in the long term to address this issue and prevent the problem from spreading to additional parts.

Oct. 23, 2016 – Takata made plans to keep inflators and ensure that they are all validated before being shipped out.

Oct. 24, 2016 – Fiat Chrysler Automobiles US determined that it would be best to issue a voluntary recall.

Resolution

Fiat Chrysler will conduct a voluntary recall on all affected vehicles in order to replace the defective inflators. The company also plans to reimburse drivers for any expenses associated with repairing this problem on their own.

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Software Problems Part of New Fiat Chrysler Recall

Auburn Hills, Mich. — August 12, 2016 — Some relatively recent model year FCA vehicles could leave passengers in danger because of a wire harness problem. Autoblog recently featured a press release from the manufacturer of the 323,361 U.S. vehicles involved in the recall. These include the 2014 and 2015 Chrysler 200, Jeep Cherokee and other vehicles.

According to this source, affected vehicles were produced before Sept. 23, 2014. Though the vast majority of these are in the U.S., a total of 43,927 are outside of the NAFTA region, with thousands more in both Canada and Mexico.

The issue itself involves a wire-crimping problem, which could be temporarily fixed if drivers turn their vehicles on and off. The newer versions of these models will benefit from an updated harness manufacturing system.

Crimping a wire can require the right hardware. including a crimp cap or an appropriate crimping tool. The quality of the wire makes a difference, too, as it needs to match the appropriate engine system.

Last year, the 2015 Cherokee was part of multiple Jeep recalls. One of these was in December and involved a possible short circuit in the power liftgate module that may have left drivers at risk of fire. Dealers were instructed to add a water shield in an acknowledgement statement dated for December 17.

Another recent recall with the same make and model was reported in October. That action concerned Jeeps with air conditioning hose issues that could have also left the occupants at risk of fire. The solution involved replacing the hose after inspection to keep it from contacting the exhaust manifold.

MotorSafety.orgSoftware Problems Part of New Fiat Chrysler Recall